• 제목/요약/키워드: Cure shrinkage

검색결과 48건 처리시간 0.023초

Applications of Cure Monitoring Techniques by Using Fiber Optic Strain Sensors to Autoclave, FW and Rm Molding Methods

  • Fukuda, Takehito;Kosaka, Tatsuro;Osaka, Katsuhiko
    • Composites Research
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    • 제14권6호
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    • pp.47-58
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    • 2001
  • This paper describes applications of cure monitoring techniques by using embedded fiber optic strain sensors, which are extrinsic Fabry-Perot interoferometric (EFPI) and/or fiber Bra99 grating (FBG) sensors, to three kinds of molding methods of autoclave, FW and RTM molding methods. In these applications, internal strain of high-temperature curing resin was monitored by EFPI sensors. From theme experimental results, it was shown that strain caused by thermal shrink at cooling stage could be measured well. In addition, several specific matters to these molding methods were considered. As thor an autoclave molding of unidirectional FRP laminates, it was confirmed that off-axis strain of unidirectional FRP could be monitored by EFPI sensors. As for FW molding using room-temperature (RT) cured resin, it was found that the strain outputs from EFPI sensors represented curing shrinkage as well as thermal strain and the convergence meant finish of cure reaction. It was also shown that this curing shrinkage should be evaluated with consideration on logarithmic change in stiffness of matrix resin. As for a RTM melding, both EFPI and FBC sensors were employed to measure strain. The results showed that FBG sensors hale also good potential for strain monitoring at cooling stage, while the non-uniform thermal residual strain of textile affected the FBG spectrum after molding. This study has proven that embedded fiber optic strain sensors hale practical ability of cure monitoring of FRP. However, development of automatic installation methods of sensors remains as a problem to be solved for applications to practical products.

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Si-O Bridged 실리카가 충진된 치아수복용 고분자 복합체의 중합 특성 (Polymerization Behavior of Polymeric Dental Restorative Composites Filled with Si-O Bridged Silica)

  • 김오영;이정수
    • 공업화학
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    • 제16권5호
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    • pp.672-676
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    • 2005
  • 치아수복용 고분자 복합체(polymeric dental restorative composite, PDRC)의 전치부와 구치부에의 응용 가능성을 높이고자 PDRC를 구성하는 실리카 충진재를 다양한 온도에서 열처리시켜 siloxane 기로 연결된 구조의 개질된 실리카를 제조하고 이를 PDRC 제조에 사용하였다. 제조된 PDRC의 중합 특성을 중합전환률, 중합깊이, 그리고 체적 중합수축률 등을 분석하여 고찰하였다. 실험 결과, 사용된 실리카의 열처리 온도가 높아짐에 따라 제조된 PDRC의 중합깊이는 감소하였고 체적 중합수축률과 중합전환률 값은 실리카 입자의 평균크기 감소에 따른 PDRC 내 resin matrix의 상대적 양의 증가로 인해 일정하게 증가함을 알 수 있었다.

Electro-Micromechanical 시험법을 이용한 탄소섬유 강화 Epoxyacrylate 복합재료의 UV 및 열경화에 따른 비파괴적 손상 감지능 및 경화 Monitoring (Nondestructive Damage Sensing and Cure Monitoring of Carbon Fiber/Epoxyacrylate Composite with UV and Thermal Curing using Electro-Micromechanical Technique)

  • Kong, Jin-Woo;Kim, Dae-Sik;Park, Joung-Man;Lee, Jae-Rock
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.261-264
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    • 2002
  • Interfacial evaluation, damage sensing and cure monitoring of single carbon fiber/thermosetting composite with different curing processes was investigated using electro-micromechanical test. After curing, residual stress was monitored by measurement of electrical resistance (ER) and then it was compared to correlate with various curing processes. In thermal curing, curing shrinkage appeared significantly by matrix shrinkage and residual stress due to the difference in thermal expansion coefficient (TEC). The change in electrical resistance (ΔR) on thermal curing was higher than that on ultraviolet (UV) curing. For thermal curing, apparent modulus was the highest and reaching time until same strain was faster. So far thermal curing shows strong durability on the IFSS after boiling test.

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굴곡 형상 복합재 구조물의 스프링-인 예측 (Prediction of Spring-in of Curved Laminated Composite Structure)

  • 오재민;김위대
    • 한국항공우주학회지
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    • 제43권1호
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    • pp.1-7
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    • 2015
  • 본 연구에서는 탄소섬유강화 복합재를 적층각과 적층순서에 따라 C-channel 형상에서 발생하는 스프링-인을 유한요소해석(ABAQUS)을 통해 예측하였다. 복합재 제작공정에서 냉각시의 큰 온도차 및 적층각에 따른 열팽창계수 및 화학적 수축계수의 차이로 인해 변형(스프링-인)이 발생한다. 이러한 변형은 제품의 품질과 직결되는 문제이며, 반드시 고려되어야 할 사항이다. 유한요소해석 시 CHILE모델과 화학적 수축을 고려한 서브루틴을 제작하여 적용하였으며, [0/X/Y/90]s case에 대해 X,Y를 $0{\sim}90^{\circ}$까지 변화시키며 각 case에 대한 스프링-인 발생량을 예측, 분석하였다.

동일 유동거리 런너를 가진 LSR 성형품의 변형에 관한 연구 (A study on deformation of LSR injection moldings having the runners with same flow distance)

  • 박정연;윤길상;이정원;최종명
    • Design & Manufacturing
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    • 제7권1호
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    • pp.60-63
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    • 2013
  • Recently, Silicone that one of the thermo-sets is used to making optical products such as LED lenses because of excellent thermal properties. LED lenses are required to keep the precise dimensions, so they must be molded to have the minimum deformation. Thermo-sets have the expansion characteristic on the part of thermal property, it is important to optimize the cure condition so that the deformation of the part become minimum. In this study, to investigate the relationship between the shrinkage by the curing and expansion by the thermal properties of the resin, reactive injection experiment was performed by setting the variables such as mold setting temperature, cure time. As a result, it was confirmed that there was a interval while the thermal properties were transferred to more active during the cure process. It is expected to help in determining the reactive injection molding conditions of the thermo-set parts as well as LED lens in order to reduce the amount of deformation.

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광섬유 브래그 격자 센서를 이용한 에폭시 수지의 경화도 모니터링 (Cure Monitoring of Epoxy Resin by Using Fiber Bragg Grating Sensor)

  • 이진혁;김대현
    • 비파괴검사학회지
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    • 제36권3호
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    • pp.211-216
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    • 2016
  • 에폭시 수지는 여러 산업분야에서 다양한 구조물의 접합과 제조에 사용된다. 구조물의 안전성과 접합재료의 최적 성능 확보를 위해서는 에폭시 수지의 경화 과정 모니터링 기반의 공정 제어가 요구된다. 광섬유 센서는 실과 같은 형태적 특징으로 인해 에폭시 수지의 경화 모니터링에 적합한 센서이다. 본 연구에서는 광섬유 브래그 격자 센서(fiber Bragg grating, FBG)를 이용하여 에폭시 수지의 경화 모니터링 연구를 수행하였다. 실제 실험을 통해, FBG를 기반으로 에폭시 수지의 경화과정에서 에폭시의 부피 수축에 의해 센서에 가해지는 변형률을 측정하고 온도의 변화에 의한 신호 변화를 보정하여 경화과정에서 발생하는 변형률의 정확한 모니터링이 가능함을 확인하였다. 추가적으로, 두 가지 에폭시 수지의 경화도 과정을 비교 분석하여 에폭시 종류에 따른 경화과정의 차이를 확인하였다. 결론적으로 FBG 센서가 에폭시 수지의 경화도 모니터링에 유용하다는 점을 확인하였다.

Effect of Steam Curing on Concrete Piles with Silica Fume

  • Yazdani, N.;F. Asce, M. Filsaime;Manzur, T.
    • International Journal of Concrete Structures and Materials
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    • 제4권1호
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    • pp.9-15
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    • 2010
  • Silica fume is a common addition to high performance concrete mix designs. The use of silica fume in concrete leads to increased water demand. For this reason, Florida Department of Transportation (FDOT) allows only a 72-hour continuous moist cure process for concrete containing silica fume. Accelerated curing has been shown to be effective in producing high-performance characteristics at early ages in silica-fume concrete. However, the heat greatly increases the moisture loss from exposed surfaces, which may cause shrinkage problems. An experimental study was undertaken to determine the feasibility of steam curing of FDOT concrete with silica fume in order to reduce precast turnaround time. Various steam curing durations were utilized with full-scale precast prestressed pile specimens. The concrete compressive strength and shrinkage were determined for various durations of steam curing. Results indicate that steam cured silica fume concrete met all FDOT requirements for the 12, 18 and 24 hours of curing periods. No shrinkage cracking was observed in any samples up to one year age. It was recommended that FDOT allow the 12 hour steam curing for concrete with silica fume.

광중합방식이 콤포머의 변연폐쇄에 미치는 영향 (THE EFFECT OF POLYMERIZATION TECHNIQUES ON THE MICROLEAKAGE OF COMPOMER)

  • 조옥환;한진순;임미경;이수종
    • Restorative Dentistry and Endodontics
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    • 제26권1호
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    • pp.32-40
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    • 2001
  • The aim of this study was to evaluate the effect of various polymerization techniques on the microleakage of compomer restorations. Fifty extracted human premolars and molar were used and randomly divided into 5 groups. After cavity preparation, compomer (F2000$^{\circledR}$) was filled according to the manufacturer's directions. All groups, except group 5, were filled using an incremental technique. Group 1 was polymerized for 40 seconds at a continuous 485mW/$\textrm{cm}^2$ with a VIP$^{\circledR}$(Bisco, USA) light cure unit. Group 2 was polymerized for 20 seconds at 345mW/$\textrm{cm}^2$ and then for 20 seconds at 645mW/$\textrm{cm}^2$ with the VIP equation omitted light cure unit. Group 3 was polymerized at 400mW/$\textrm{cm}^2$, gradually increased to 50mW/$\textrm{cm}^2$ 10 seconds until 550mW/$\textrm{cm}^2$ was reached; total 40 seconds with a Spectrum 800$^{\circledR}$ (Dentsply Caulk, USA) light cure unit. Group 4 was polymerized for 3 seconds using an incremental technique with a Flipo$^{\circledR}$ (LOKKi, France) light cure unit. Group 5 was polymerized for 3 seconds using a bulk fill technique with the Flipo$^{\circledR}$ light cure unit. The specimens were embedded with acrylic resin, and were sectioned with diamond saws in a mesiodistal direction along the longitudinal axis of the tooth so as to pass through the center of the restoration, and three surfaces (occlusal, pulpal, and gingival) were examined with SEM. The results were as follows ; 1. Group 5 showed a significantly larger gaps compared to other groups on the gingival, occlusal, and pulpal walls. 2. All groups except group 5 had no statistically significant gap on the gingival, occlusal, and pulpal walls. 3. There was no significant correlation between the amount of enamel on the gingival and occlusal walls and polymerization shrinkage.

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면 편성물의 방염처리에 의한 형태안정성의 변화 (Changes of Dimensional Stability of Cotton Knitted Fabrics after Flame Resistant Treatment)

  • 지주원
    • 한국의류학회지
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    • 제29권9_10호
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    • pp.1274-1284
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    • 2005
  • Effect of fixation methods and relaxation treatment on the dimensional stability and physical properties of MDPPA/HMM treated cotton knitted fabrics were studied. Combination of four different fixation methods - relaxation, swelling agent treatment, pad dry cure fixation, and wet fixation - were applied to flame retardant finish of 4 kinds of cotton knitted fabric with MDPPA/HMM. Then these fabrics were washed 10 times. As a result, In swelling treatment on 10G showed relatively higher value of length shrinkage than 14G. Length and width shrinkage were increased by initial washing treatment and no further change was shown after 6 washing cycles. After 10 washing cycles, length and width shrinkage decreased. The KES standardized basic value of B/W, 2HB/W and bursting strength of interlock were relatively larger than those of single jersey. The values of B/W and 2HB/W of cotton knitted fabrics were increased by relaxation and washing treatment but were decreased by swelling treatment. In addition, the bursting strength of the cotton knitted fabrics was decreased after fusing, washing and relaxation treatment.

SLA를 이용한 쾌속조형시 성형오차와 보정 (Forming Error and Compensation in RP Using SLA)

  • 박상량;박동삼
    • 한국정밀공학회지
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    • 제19권3호
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    • pp.152-159
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    • 2002
  • SLA (Stereolithography Apparatus) it a process used to rapidly produce polymer components directly from a computer representation of the part. Though SLA is being recognized as an innovative technology, it still cannot be used to fully practical application since it lacks of dimensional accuracy compared to conventional process. If the shrinkage were perfectly uniform and no distortion took place, excellent part accuracy could still be achieved through and appropriate scaling factor when generating the build file. However, in certain geometries involving intersecting thick and thin sections, nonuniform retrain shrinkage becomes the engine of part distortion. In order to improve the part accuracy of SLA, this paper evaluates how largely each parameter of SLA contributes to the part accuracy and estimates the optimal set of parameter which minimizes the dimension error of the test part, "Slab (100mm$\times$100mm$\times$2mm)"and "scale bar"part. Three control parameters such as critical exposure, generation depth and fill cure depth are used.