• Title/Summary/Keyword: Crushed Sands

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Incorporation of Crushed Sands and Tunisian Desert Sands in the Composition of Self Compacting Concretes Part II: SCC Fresh and Hardened States Characteristics

  • Rmili, Abdelhamid;Ouezdou, Mongi Ben;Added, Mhamed;Ghorbel, Elhem
    • International Journal of Concrete Structures and Materials
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    • v.3 no.1
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    • pp.11-14
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    • 2009
  • This paper is interested in the incorporation of crushed sand and desert sand in the composition the self compacting concretes (SCC). Desert dune sand, which has a fine extra granulometry, and the crushed sand, which contains an important content of fines, can constitute interesting components for SCC. Part II consists in studying the behaviour of SCC containing various sands with different origins. These sands, with different sizes, consist of several combinations of rolled sand (RS), crushed sand (CS) and desert sand (DS). The study examines the influence of the granular combination of sands on the characteristics in the fresh and the hardened state of SCC. The results of the experimental tests showed an improvement of the workability of the fresh SCC by combining sands of varied granulometry. The addition of the DS to CS or to RS allowed the increase of the mixture viscosity but decreased the mechanical strengths. Furthermore, the CS-RS combinations increased the compressive and the tensile strengths of the studied SCC. The optimized formulations of sands gave the highest performances of the SCC.

Mock-up Test for Development of High Quality Concrete Using Crushed Sand in Construction Field (부순모래를 사용한 콘크리트의 고품질화 기술개발을 위한 현장 Mock-up 실험)

  • Yoo Seung-Yeup;Kim Ki-Hoon;Sohn Yu-Shin;Lee Seung-Hoon;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.17-20
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    • 2005
  • This study investigates mock-up test of the concrete containing crushed sands with improved quality and following could be draws as conclusions. The slump satisfies the target value. The air content reaches the goal, however, it decreases by the occurrence of loss with elagse of age. In normal strength region, the setting time of CS24 member is shorter than that of SS24 member. In high strength region, the setting time of SS50 member is make only slower than that of CS5O because of the use of retarding AE agent. The compressive strength of the concrete using crushed sands is little higher than the concrete using washed sea sands, and the compressive strength of core sample increases at lower part. Drying shrinkage of the concrete using crushed sands is larger than that using washed sea sands. At water caring condition, both the concrete using crushed sands and using washed sands expand at first, exhibit to be swelled and with elagse of age, they remain relatirely constant. Also, the drying shrinkage occurred greatly when the width and thickness of a member are small because it is easy to evaporate the inner part vapor in the small width and thickness of a member. there can be little different according to the location of a contact gauge, however it is similar to the change of specimen's length change. The concrete using crushed sands, of which grading, grain shape and fine particle is improved, are comparable to the quality of the concrete using washed sea sand.

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Effective Use of Micro Fines (미분의 효과적인 이용에 관한 연구)

  • 백신원
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.73-78
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    • 2001
  • Portland cement concrete is made with coarse aggregate, fine aggregate, portland cement, water and, in some cases, selected chemical admixtures such as air-entraining agents, water reducer, superplasticizer, and so on, and mineral admixtures such as fly ash, silica fume, slags, etc. Typically, in the concrete, the coarse aggregate and fine aggregate will occupy approximately 80 percent of the total volume of the final mix. Therefore, the coarse and fine aggregates affect to the properties of the portland cement concrete. As the natural sands are drained, it is necessary and economical to utilize crushed sands(manufactured fine aggregate). It is reported that crushed sands differ from natural sands in gradation, particle shape and texture, and the micro fines in the crushed sands affect to the quality of the portland cement concrete. Therefore, the purpose of this paper is to investigate the characteristics of fresh and hardened concrete with high content of micro fines. This study provides firm data for the use of crushed sands with higher micro fines.

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Mixture Design of High Strength Concrete with Crushed-sand (부순모래를 사용한 고강도 콘크리트의 배합설계에 관한 연구)

  • Lee, Bong-Hak;Kim, Dong-Ho;Hong, Chang-Woo;Lee, Joo-Hyung
    • Journal of Industrial Technology
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    • v.21 no.A
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    • pp.285-292
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    • 2001
  • The amount used of aggregates for concrete is increasing rapidly since the mid-1980s in Korea. The natural gravels from river are already displaced with crushed stone, and use of crushed sand as a substitute of natural river sands, also, is getting increased day by day. This paper is presented for mixture of high strength concrete using crushed sands. Mixing design of concretes are various water-cement ratios(w/c) such as 25%, 40%, 55% and different replacement ratio of crushed sands to natural sands such as 0%, 20%, 40%, 60%. As a results, it has been shown that compressive strength of concretes with w/c lower than 40% and 25% is higher than $400kgf/cm^2$ and $600kgf/cm^2$ respectively.

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Effective Use of Aggregate Fines (석분의 효과적인 이용에 관한 연구)

  • 백신원
    • Journal of the Korean Society of Safety
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    • v.16 no.1
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    • pp.65-72
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    • 2001
  • Portland cement concrete is made with coarse aggregate, fine aggregate, portland cement, water and, in some cases, selected chemical admixture such as air-entraining agents, water reducer, superplasticizer, and so on, and mineral admixture such as fly ash, silica fume, slags, etc. Typically, in the concrete, the coarse aggregate and fine aggregate will occupy approximately 80 percent of the total volume of the finished mixture. Therefore, the coarse and fine aggregates affect to the properties of the portland cement concrete. As the deposits of natural sands have slowly been depleted, it has become necessary and economical to produce crushed sand(manufactured fine aggregate). It is reported that crushed sand differs from natural sands in gradation, particle shape and texture, and that the content of micro fines in the crushed sand affect to the quality of the portland cement concrete. Therefore, the purpose of this paper is to investigate the characteristics of fresh and hardened concrete with higher micro fines. This study provides a firm data to apply crushed sand with higher micro fines.

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Properties of High Strength Concrete Using Fly Ash and Crushed Sand (플라이 애시와 부순모래를 사용한 고강도 콘크리트의 특성)

  • 이봉학;김동호;전인구
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.44 no.2
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    • pp.107-116
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    • 2002
  • The amount used of aggregates for concrete is increasing rapidly since the mid-1980s in Korea. The natural gravels from river are already displaced with crushed stone, and use of crushed sand as a substitute of natural river sands, also, is getting increased day by day. This paper is presented fur analysis on mechanical properties of high strength concrete using fly ash and crushed sand. The material functions in mixing design of concretes are various water-cement ratios(w/c) such as 0.25, 0.40, 0.55 and different replacement ratio of crushed sand to natural sands such as 0%, 20%, 40%, 60%. As a results, it has been shown that compressive strengths of concretes with W/C lower than 0.40 and 0.25 are higher than 400 kgf/$\textrm{cm}^2$ and 600 kgf/$\textrm{cm}^2$ respectively. It is also concluded that the results of rapid chloride permeability tests of concrete are evaluated to negligible. The conclusions of this study is that it is possible to use fly ash and crushed sand fur high strength concrete.

The Stability Assessment of Backfill Materials and External Loads in Pre-Insulated District Heating Pipes (지역난방 열배관의 외부작용력 및 되메움재의 안정성 확보에 관한 연구)

  • Kim, Jin-Man;Choi, Bong-Hyuck;Ko, Hyun-Il
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.656-661
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    • 2009
  • In this study, theoretical analysis and evaluation tests were performed to assess the pipe stability against compaction equipments and vehicle loads when conventional construction criteria for pre-insulation heating pipes are applied and the alternative material, crushed sand, are used for backfills. The research outcomes shows that (1) the conventional code criteria for pre-insulated heating pipes is well established to support compaction equipments and vehicle loads, (2) the crushed sands as an alternative is usable as backfill materials for pre-insulated heating pipes based on the suitability evaluations of various types of pipes, and (3) the crushed sand agree well with the design consideration of pre-insulated heating pipes construction in the points of economical efficiency and construction criteria.

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Incorporation of CrusHed Sands and Tunisian Desert Sands in the Composition of Self Compacting Concretes Part I: Study of Formulation

  • Rmili, Abdelhamid;Ouezdou, Mongi Ben;Added, Mhamed;Ghorbel, Elhem
    • International Journal of Concrete Structures and Materials
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    • v.3 no.1
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    • pp.3-9
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    • 2009
  • This paper examines the incorporation of the crushed sand (CS) and desert sand (DS) in the formation of self compacting concrete (SCC). These sands have been substituted for the rolled sand (RS), which is currently the only sand used in concretes and which is likely to run out in our country. DS, which comes from the Tunisian Sahara in the south, is characterized by a tight distribution of grains size. CS, a by-product of careers containing a significant amount of fines up to 15%, is characterized by a spread out granulometry having a maximum diameter of around 5mm. These two sands are considered as aggregates for the SCC. This first part of the study consists in analyzing the influence of the type of sand on the parameters of composition of the SCC. These sands consist of several combinations of 3 sands (DS, CS and RS). The method of formulation of the adopted SCC is based on the filling of the granular void by the paste. The CS substitution to the RS made it possible, for all the proportions, to decrease the granular voids, to increase the compactness of the mixture and to decrease the water and adding fillers proportioning. These results were also obtained for a moderate substitution of DS/CS (< 40%) and a weak ratio of DS/RS (20%). For higher proportions, the addition of DS to CS or RS did not improve the physical characteristics of the SCC granular mixture.

A Fundamental Study on the Adequacy of Use of Micro Fines Including in Crushed Aggregate Using Methylene Blue Test (메틸렌 블루 시험을 이용한 콘크리트용 부순모래에 함유된 미세골재의 사용타당성에 관한 기초적 연구)

  • 안남식
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.205-210
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    • 2002
  • As the deposits of natural sands have slowly been depleted, it has resulted in an increase in manufactured fine aggregate (MFA). Standard specifications for fine aggregate for concrete contained in KS F 2558 permit a maximum of 7 percent finer than the No. 200 sieve (75${\mu}{\textrm}{m}$). Since the production process for MFA normally generates 10 to 20 percent of micro fines-which is defined as aggregates passing the No. 200 sieve (75${\mu}{\textrm}{m}$)-more than permitted by specifications, Excess fines must be removed by screening and/or washing operations. The amount of by-products will continue to grow as production increases with environmental discharge restrictions. This fundamental study focuses on experimental research for the adequacy of use of micro fines included in crushed aggregate using methylene blue test. Total of 63 types of sands from seven different rocks were tested. Based on the test results, the methylene blue test was turned out to be a good indicator of the quality of micro fines for concrete and a supplementary article and an amendment of the KS standard were recommended.

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Mineralogical and Physico-chemical Properties of Fine fractions Remained after Crushed Sand Manufacture (국내 화강암류를 이용한 일부 인공쇄석사 제조과정에서 생기는 스러지의 광물.물리화학적 특성)

  • Yoo, Jang-Han;Ahn, Gi-Oh;Jang, Jun-Young
    • Journal of the Mineralogical Society of Korea
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    • v.19 no.4 s.50
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    • pp.355-361
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    • 2006
  • Artificially crushed sands occupy approximately 30 percent of the total consumption in South Korea. The demand for the crushed sands is expected to rise in the future. Most manufacturers use granitic rocks to produce the crushed sands. During the manufacturing process, fine fractions (i.e., sludges or particles smaller than 63 microns) are removed through the process of flocculation. The fine fraction occupies about 15% of the total weight. The sludges are comprised of quartz, feldspars, calcite, and various kinds of clay minerals. Non-clay minerals occupy more than 75 percent of the sluges weight, according to the XRD semi-quantification measurement. Micas, kaolinites, chlorite, vermiculite, and smectites occur as minor constituents. The sludges from Jurassic granites contain more kaolinites and $14{\AA}$-types than those from the Cretaceous ones. The chemical analysis clearly shows the difference between the parent rocks and the sludges in chemical compositions. Much of colored components in the sludges was accumulated as the weathering products. Particle size analysis results show that the sludges can be categorized as silt loam in a sand-silt-clay triangular diagram. This result was for her confirmed by the hydraulic conductivity data. In South Korea, the sludges remained after crushed sand production are classified as an industrial waste because of their impermeability, and which is caused by their high silt and clay fractions.