• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1997년도 춘계학술대회논문집
• /
• pp.273-280
• /
• 1997

Rotary swaging is a process for reducing the cross-sectional area or changing the shape of bar, tube or wires by repeated radial blows with one or more parirs of opposed dies. The present study is concerned with investigation the effect of process parameters upon product quality(hardness, roughness, precision of dimension). To enhance the product quality, experimental works are carried out for some process parameters such as forming speed, billet shape, lubrication, reduction of area and ratio of t/D. Rod shift formed by RSM25 under cold conditions has good surface quality, hardness and precision of dimension. The recommendable process conditions are suggested for solid and tubular products.

• Korea-Australia Rheology Journal
• /
• 제15권2호
• /
• pp.91-96
• /
• 2003

The sensitivity of the product to the ongoing sinusoidal disturbances of the process has been investigated in the film casting of viscoelastic polymer fluids using frequency response analysis. As demonstrated for fiber spinning process (Jung et al., 2002; Devereux and Denn, 1994), this frequency response analysis is useful for examining the process sensitivity and the stability of extensional deformation processes including film casting. The results of the present study reveal that the amplification ratios or gains of the process/product variables such as the cross-sectional area at the take-up to disturbances exhibit resonant peaks along the frequency regime as expected for the systems having hyperbolic characteristics with spilt boundary conditions (Friedly, 1972). The effects on the sensitivity results of two important parameters of film casting, i.e., the fluid viscoelasticity and the aspect ratio of the casting equipment have been scrutinized. It turns out that depending on the extension thinning or thickening nature of the fluid, increasing viscoelasticity results in enlargement or reduction of the sensitivity, respectively. As regards the aspect ratio, it has been found that an optimum value exists making the system least sensitive. The present study also confirms that the frequency response method produces results that corroborate well those by other methods like linear stability Analysis and transient solutions response. (Iyengar and Co, 1996; Silagy et al., 1996; Lee and Hyun, 2001).

• Journal of the Korean Data and Information Science Society
• /
• 제10권1호
• /
• pp.29-36
• /
• 1999

분할표 분석에서 승산비 (odds ratio)에 대한 추론은 중요하다. 이에 대한 정확한 추론은 비중심초기하(noncentral hypergeometric) 분포의 누적확률등의 계산이 요구되어 표본의 크기가 클 경우 많은 양의 계산과 계산시간이 요구되므로 StatXact 등의 프로그램을 이용하는 것이 일반적이다. 본 논문에서는 정확한 추론에 대한 대안적 방법으로 안부점 근사(saddlepoint approximation)의 결과를 이용한 점근적 추론법을 제시하였다. 이 방법은 비교적 소표본의 경우에도 정확한 추론의 결과와 일치하며, 기존의 정규근사를 이용한 방법에 비해 매우 뛰어난 정확도를 유지함을 예제를 통해 확인하였다.

• 소성∙가공
• /
• 제24권3호
• /
• pp.187-193
• /
• 2015

The objective of the current study is to determine cross-sectional profile of intermediate dies in order to improve the plastic strain homogeneity which directly affects not only the dimensional accuracy but also the mechanical properties of final product by redesigning the intermediate dies using the conventional electric field analysis (EFA) method. Initially, the multi-pass shape wire drawing was designed by using the equivalent potential lines from EFA. The area reduction ratio was calculated from the number of passes in multi-pass shape wire drawing but constrained by the capacity of the drawing machine and the drawing force. In order to compensate for a concentration of strain in a region of the cross section of the wire, the process for multi pass wire drawing from initial round material to an intermediate die was redesigned again using the electric field analysis. Both drawing process designs were simulated by the finite element method in which the strain distribution and standard deviation plastic strain of the cross section of drawn wires were examined.

• 한국식품과학회지
• /
• 제30권5호
• /
• pp.1077-1084
• /
• 1998

게맛살의 관능적 조직감특성을 기계적인 측정방법을 이용하여 정량적으로 나타내기 위하여 Texture Analyser (TX-XT2, England)의 측정조건을 달리한 기계적 조직감 지표(T.P.A.)를 구하였으며, 그 결과를 관능검사 결과와 비교하였다. 부수적으로 어묵과의 조직감 차이도 조사하였다. 본 실험에 사용한 시료는 국내에서 제조판매되고 있는 5종류의 게맛살과 2종류의 어묵을 서울시내 백화점에서 구입하여 사용하였다. 게맛살과 어묵의 조직감에 대한 기계적 측정치는 경도 및 응집성, 특히 씹힘성과 껌성에서 어묵이 높은 값을 보이며 게맛살과 커다란 차이를 보였다. 평판 탐침의 직경변화$({\varphi}12.5\;mm,\;{\varphi}24.6\;mm)$가 맛살의 조직감 변수에 미치는 영향을 조사한 결과 경도와 응집성은 탐침의 직경이 증가함에 따라 증가하였으며 탄력성은 감소하였다. 압착율의 변화(60, 70, 80%)에 대한 조직감 변수의 영향은 압착율이 증가시 경도는 증가한 반면 응집성과 탄력성은 감소하였다. 변형속도가 0.8에서 2.4 mm/sec로 증가함에 따라 씹힘성, 껌성, 응집성 및 경도가 약간 증가하였다. 경도, 응집성 및 씹힘성이 기계적 측정치들과 관능검사 결과들간에 높은 상관관계를 나타내었다. 결론적으로 게맛살의 조직감에 대한 관능검사를 대신할 기계적 측정조건은 시료 직경의 약 2배가 되는 직경 24.6 mm의 평판 탐침으로, 변형속도 2.4 mm/sec에서 60%의 변형율로 2회 반복압착하여 얻은 힘-거리 곡선을 분석하는 것이 본 실험 범위내에서 바람직한 것으로 판단된다.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2001년도 춘계학술대회 논문집
• /
• pp.85-88
• /
• 2001

Examination of the die design is carried out for a multi-stage rectangular cup drawing process with the large aspect ratio with the aid of the finite element analysis. The analysis considers the deep drawing process with the ironing process for the thickness control in the cup wall. Simulation is performed to investigate the deformation mechanism in the initial design and the modified design. The analysis clarifies that the irregular cross section and the irregular contact condition produces unfavorable deformation. The analysis results show that the modified design improves the quality of a deep-drawn product with the low possibility of failure. The analysis result also shows good agreement with the experimental one.

• 대한기계학회논문집A
• /
• 제32권2호
• /
• pp.194-201
• /
• 2008

In the present study, fuel system matching was analyzed, and a characteristic chart for common use for design-related parts is presented. Based on the characteristic chart thus presented, controlled fuel system matching was tested for a 35-liter fuel system, and actual mass product movement coils were applied to validate the test. The keynote of the present research is the use of the characteristic chart to devise a preferred fuel system matching method. Through the present study, it will be possible to design standard parts for efficient fuel system matching in the near future.

• 대한안전경영과학회:학술대회논문집
• /
• 대한안전경영과학회 2000년도 추계학술발표논문집
• /
• pp.251-254
• /
• 2000

The critical problem in dealing with multiple characteristics is how to compromise the conflict among the selected levels of the design parameters for each individual characteristic. In this study, First, Methodology using SN ratio optimized by univariate technique is proposed and a parameter design procedure to achieve the optimal compromise among several different response variables is developed. Second, to solve the issue on the optimal design for multiple quality characteristics, this study modelled the expected loss function with cross-product terms among the characteristics and derived range of the coefficients of the terms. The model will be used to determine the global optimal design parameters where there exists the conflict among the characteristics, which shows difference in optimal design parameters for the individual characteristics. Third, this paper propose a decision model to incorporates the values assigned by a group of experts on different factors in weighting decision of characteristic. Using this model, SN ratio of taguchi method for each of subjective factors as well as values of weights are used in this comprehensive method for weighting decision of characteristic.

• 대한화학회지
• /
• 제37권2호
• /
• pp.228-236
• /
• 1993

Grignard 시약,CH_3$MgI와 브로모벤질과의 반응은 전자전달과정(SET)과 라디칼 이온쌍 중간체를 거쳐 생성되는 동종짝지음 생성물 bibenzyl을 주생성물로 이온성 공격에 의해 생성되는 교차짝지음 생성물, 에틸벤젠을 부생성물로 생성시키며 전이금속 불순물이 거의 제거된 순수 금속 Mg으로 CH_3$MgI을 제조하였을 때 그 비는 78:22이었다. 그러나 실험실용 금속 Mg을 사용하였을 때 그 비는 감소하여 67:33이었으며 이 비는 촉매량으로 첨가시킨 $FeCl_3$ 양의 증가로 더욱 감소되어 최고 20:80 비로 Fe 이온은 이온성 교차생성물, 에틸벤젠을 주생성물로 유도하였으며 이러한 반응결과는 좋은 수소원자주게로 디이소프로필 에테르를 디에틸 에테르 대신 용매를 사용하였을 때에도 큰 변화가 관찰되지 않았다. 이러한 관찰은 Grignard 시약과 유기할로겐 화합물이나 카르보닐 화합물과의 반응에서 촉매 양의 전이금속염이 전자전달과정 속도를 증가시켜 동종짝지음 이합체 생성물의 증가를 일으키는 보고와 반대의 경향을 보인다. 이러한 촉매량의 $FeCl_3$ 첨가가 CH_3$MgI의 이온성 공격의 증가와 그에 따른 교차짝지음 생성물의 증가로 유도하는 것은 브로모벤질과 반응 중 생성된 Fe 종과의 착화합물 형성에 의해 벤질탄소-브롬 결합이 CH_3$MgI의 탄소음이온 공격에 대해 반응성이 증가되는 것으로 설명하였다. 이러한 설명은 2-페닐-1-브로모에탄의 CH_3$MgI와의 반응연구에서 관찰된 반응성 결여가 뒷받침하고 있다.

• 소성∙가공
• /
• 제28권4호
• /
• pp.212-218
• /
• 2019

In this study, the first drawing die for the production of coil wedge is redesigned in order to enhance properties such as dimensional accuracy, dimensional uniformity, non-magnetism, and residual stress. The equivalent strain distribution is observed to be asymmetric at certain corners of the product and un-filling of material is also observed at the same location, based on the results of FEM simulation for the current drawing process. Additionally, a relatively huge amount of deformation is concentrated on the surface of the reference product leading to an increase in magnetic component and surface residual stress. After re-designing the cross-section of the first drawing step process conformed to relatively higher amount of reduction ratio, reduction of both surface residual stress and the volume fraction of magnetic component could be achieved for the finally-drawn coil wedge product.