• 제목/요약/키워드: Cross Shaped Cup

검색결과 7건 처리시간 0.019초

일반적인 형상의 스탬핑의 최적블랭크 설계를 통한 민감도법의 검증 (Verification of Sensitivity Method for the Design of Optimal Blanks of General Shaped Parts)

  • 손기찬;심현보;황현태
    • 소성∙가공
    • /
    • 제10권1호
    • /
    • pp.15-22
    • /
    • 2001
  • The sensitivity method has been utilized to find initial blank shapes which transform into desired shapes after forming. From the information of die shapes, target shape and material properties, the corresponding initial blank which gives final shape after deformation has been found. Drawings of a trapezoidal cup, a cross-shaped cup and an oil pan have been chosen as the examples. At every case the optimal blank shape has been obtained only a few times of modification without any predetermined deformation path. With the predicted optimal blank, both computer simulation and experiment are performed. Excellent agreements are recognized between simulation and experiment at every cases Through the investigation, the sensitivity method is found to be effective in obtaining optimal blank shapes in drawing of complex shapes.

  • PDF

Mg 온간성형을 위한 십자형상 금형의 가열/냉각 채널 설계 (Heating and Cooling Channel Design of Cross-Shaped Die for Warm Forming of Magnesium Alloy Sheet)

  • 최선철;고동선;김헌영;김형종;홍석무;유수열;신용승
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 춘계학술대회 논문집
    • /
    • pp.370-373
    • /
    • 2008
  • It is known that the temperatures of die, punch, holder and punch pad need to be kept different to get better formability in Mg sheet forming processes. Heating and cooling channels are usually equipped in each tool to assign different temperature. This study focused on the optimal design of the heating and cooling channels for a cross-shaped deep drawing die set. While the die and blankholder were heated to and kept at $250^{\circ}C$ by using heat cartridges, the punch and punch pad were kept at much lower temperature than that of the die and blankholder by water circulating through cooling channels. All the approaches were done by numerical analyses, aiming to maximize the cup height and to minimize the punch corner radius without any failure.

  • PDF

타원형상 디프 드로잉 제품의 공정설계 (A Process Design for Dlliptically Shaped Deep Drawing Products)

  • 배원락
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1999년도 추계학술대회논문집
    • /
    • pp.26-29
    • /
    • 1999
  • Process design for elliptically shaped deep drawing products is various according to size shape and specification of products. This study presents two approaches to design the preform that is a key process for elliptically shaped products, One of these is that cross-section of punch is circular. Another is that for the improvement of characteristics for final products the cross-section of the punch is similar to rectangular shape. After forming the preform process design of top-part drawing is the same. In the study blank shape and dimension are obtained by applying a numerical formula and surface area constancy.

  • PDF

AZ31B 판재의 온간 디프드로잉 성형성 극대화를 위한 금형 온도 (Tool Temperatures to Maximize the Warm Deep-drawability of AZ31B Sheets)

  • 최선철;김형종;김헌영;홍석무;신용승
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 추계학술대회 논문집
    • /
    • pp.66-70
    • /
    • 2008
  • In this study, the formability of AZ31B magnesium alloy sheets was investigated by the analytical and experimental approaches. Tensile tests and limit dome height tests were rallied out at several temperatures between $25^{\circ}C$ and $300^{\circ}C$ to obtain the mechanical properties and forming limit diagram (FLD). The FLD-based criterion considering the strain-path and the blank temperature was used to predict the forming limit in a deep-drawing process of cross-shaped cup by finite element analysis. This criterion proved to be very useful in determining the optimal process conditions such as blank shape, punch velocity, minimum comer radius, fillet size, and so on, through the comparison between FEA and experimental data. In particular, the temperature of each tool that provided the best formability of the blank was determined by coupled temperature-deformation analyses. A practical method that can greatly reduce the forming time by increasing the punch speed during the forming process was suggested.

  • PDF

롤백방법을 이용한 박판금속성형공정에서의 블랭크 설계 (Blank Design in Sheet Metal forming Process Using the Rollback Method)

  • 김종엽;김낙수;허만성
    • 소성∙가공
    • /
    • 제8권5호
    • /
    • pp.454-464
    • /
    • 1999
  • A new blank design method is proposed to predict the optimum initial blank shape in the sheet metal forming process. The rollback method for blank shape design takes the difference between the deformed blank contour and the target contour shape into account. the minimization object function R is proposed. Based on the method, a computer program composed of blank design module, FE-analysis module and mesh generation module is developed. The rollback method is applied to square cup, reentrant cross section, L-shaped cup drawing process with the flange of uniform size around its periphery to confirm its validity. The optimum initial blank shape is obtained from an arbitrary blank shape after several modifications. Good agreements are recognized between the numerical results and the published experimental results for initial blank shape and thickness strain distribution. It is concluded that the rollback method is an effective and convenient method for an optimum blank shape design.

  • PDF

조숙 단경 내도복 다수성 풋땅콩 "조평" (A New Short Stem, Lodging Resistance and High Yielding Vegetable Peanut cultivar, "Jopyeong")

  • 배석복;박장환;정영근;정찬식;이명희;이유영;황정동;오세관;김정태;박금룡;김욱환;최규환;이재철;정병준;김호영
    • 한국육종학회지
    • /
    • 제40권1호
    • /
    • pp.63-67
    • /
    • 2008
  • 간식용 대립 땅콩의 선호도가 높음에 따라 대립 양질 다수성 신품종 육성을 위하여 단경 다수성인 'CUP brittle'과 조숙인 '대광'를 인공교배하여 육성한 조평의 주요 특성을 요약하면 다음과 같다. 조평은 버지니아 초형으로 개화기가 빠르고 지상부 생장습성은 직립 단경 다분지성이다. 조평은 대광땅콩에 비해 성숙협수, 성숙협비율등 양호한 등숙특성을 보이며 100립중이 87g인 대립품종이다. 도복은 매우 강한 특성을 나타내며 갈반병, 그물무늬병, 흑반병에 비교적 강하고 낙엽율도 낮아 생육 후기까지 녹엽 유지에 유리하였다. 조평은 단백질이 30.9%, 기름함량이 43.1%이고 양질지방산중 올레산과 리놀산의 비율이 2.1로 산화안정성이 양호한 특성을 가진다. 조평은 3년간 지역적응시험 결과 대광땅콩에 비하여 전국평균 8.37ton/ha로서 11% 증수되었다. 조평은 개화가 빠르고 병해에도 강한 편이나 충분한 성숙을 위하여 강원도와 산간 고냉지를 제외한 지역에서 적응성이 높은 품종이다

단속형 재료공급식 가변적층 쾌속조형공정 및 장치 개발에 관한 연구 (Investigation into Development of Transfer Type for Variable Lamination Manufacturing Process and Apparatus)

  • 안동규;이상호;최홍석;양동열;박승교
    • 한국정밀공학회지
    • /
    • 제19권2호
    • /
    • pp.95-105
    • /
    • 2002
  • In order to reduce the lead-time and cost, the technology of rapid prototyping (RP) has been widely used. However, RP technologies have disadvantageous characteristics according to their working principle: low building speed, high cost for introduction and maintenance of RP apparatus, stair-stepped surface and additional post processing. A new rapid prototyping process, as a transfer type of Variable Lamination Manufacturing by using expandable polystyrene room (VLM-ST), has been developed to reduce building lime. apparatus cost including the introduction and the maintenance and additional post-processing. The objective of this study is to propose a VLM-ST process and to develop an apparatus for implementation of the process. Design criteria of the apparatus are defined and the techniques arc proposed to satisfy the design criterion. In order to examine the efficiency and applicability of the developed process, various three-dimensional shapes, such as a world-cup logo. a knob shape, an extruded cross, a twisted shape, a character, Son-o-kong. a helical gear shaped and a scissor shape are fabricated on the apparatus in which unit shape layer (USL) was generated to build up each layer.