• Title/Summary/Keyword: Creep Material

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2.25Cr1Mo강의 크리프 손상에 대한 초음파 시험평가 (Ultrasonic Evaluation for the Creep Damage of 2.25Cr1Mo Steel)

  • 허광범;이인철;정계조;조용상;이상국;김재훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.31-36
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    • 2000
  • High temperature and pressure materials in power plant are degraded by creep damage, if they are exposed to constant loads for long times, which occurs in the load bearing structures of pressurized components operating at elevated temperatures. Many conventional measurement techniques such as replica method, electric resistance method, and hardness test method for measuring creep damage have been used. So far, the replica method is mainly used for the Inspection of High temperature and pressure components. This technique is, however, restricted to applications at the surface of the testpieces and cannot be used to material inside. In this paper, ultrasonic evaluation for the detection of creep damage in the form of cavaties on grain boundaries or integranular microcracks are carried out. And the absolute measuring method of quantitative ultrasonic velocity technique for Cr-Mo material degradation is analyzed. As a result of ultrasonic tests for crept specimens, we find that the sound velocity is decreased as the increase of creep life fraction$({\Phi}_c)$ and also, confirmed that hardness is decreased as the increase of creep life fraction$({\Phi}_c)$ but the coefficient of ultrasonic attenuation is increased as the increase of creep life fraction$({\Phi}_c)$. Finally based on the result in this paper, it can be recognized that the ultrasonic techniques using velocities and attenuation coefficient factor are very useful non-destructive methods to evaluate the degree of material degradation in fossile power plants.

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초음파 음속 및 경도법에 의한 발전소 고온배관재의 크리프 손상평가 (Creep Damage Evaluation of High-Temperature Pipeline in Power Plant by Using Ultrasonic Velocity Measurement and Hardness Test)

  • 허광범;유근봉;조용상;이상국
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.92-99
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    • 1999
  • High temperature and pressure materials in power plant are degraded by creep damage, if they are exposed to constant loads for long times, which occurs in load bearing structures of pressurized components operationg at elevated temperatures. Many conventional measurement techniques such as replica method, electric resistance method, and hardness test method for measuring creep damgage have been used. So far, the replica method is mainly used for the inspection of high temperature and pressure components. This technique is, however, restricted to applications at the surface of the testpieces and cannot be used to material inside. In this paper, ultrasonic evaluation for the detection of creep damage in the form of cavaties on grain boundaries or intergranular microcracks were carried out. And the absolute measuring method of quantitative ultrasonic velocity technique for Cr-Mo material degradation was analyzed. As a result of ultrasonic tests for crept for specimens, we founded that the sound velocity was decreased as increase of creep life fraction(${phi}c$) and also, confirmed that hardness was decreased as increase of creep life fraction(${phi}c$).

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천이크리프를 고려한 구형압입 크리프 물성평가법 (Spherical Indentation Techniques for Creep Property Evaluation Considering Transient Creep)

  • 임동규;이진행;김민수;이형일
    • 대한기계학회논문집A
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    • 제37권11호
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    • pp.1339-1347
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    • 2013
  • 기존 단축 크리프시험에서는 천이 크리프의 영향을 무시하고 정상상태 크리프만을 고려하기 때문에 실제 크리프 특성을 나타내지 못한다. 이에 본 연구에서는 천이크리프를 고려한 압입 크리프 물성평가법을 제시한다. 다양한 재료에 대해 구형압입시험 전산모사를 이용해 크리프 물성변화에 따른 거동을 살펴보고, 크리프 특성을 무차원 변수들의 회귀식으로 표현한다. 이를 토대로 천이크리프를 고려한 압입 크리프 물성평가 프로그램을 생성했다. 제시한 물성평가 프로그램을 통해 압입 하중-변위 곡선으로부터 크리프지수, 계수값들을 각각 1.1%, 2.3% 오차범위에서 예측할 수 있다.

소형펀치 크리프 시험을 이용한 9Cr강의 크리프 상수 평가 (Assessment of Creep Properties of 9Cr Steel Using Small Punch Creep Testing)

  • 윤기봉;박태규;심상훈;정일석
    • 대한기계학회논문집A
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    • 제25권9호
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    • pp.1493-1500
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    • 2001
  • Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

Type 316LN 스테인리스강의 장시간 크리프 수명 예측을 위한 최소구속법의 적용 (Application of Minimum Commitment Method for Predicting Long-Term Creep Life of Type 316LN Stainless Steel)

  • 김우곤;윤송남;류우석;이찬복
    • 대한금속재료학회지
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    • 제46권3호
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    • pp.118-124
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    • 2008
  • Abstract: A minimum commitment method(MCM) was applied to predict the long-term creep rupture life for type 316LN stainless steel(SS). Lots of the creep-rupture data for the type 316LN SS were collected through world-wide literature surveys and the experimental data of KAERI. Using these data, the long-term creep rupture life above ${10}^5$ hour was predicted by means of the MCM. In order to obtain the most appropriate value for the constant A being used in the MCM equation, trial and error method was used for the wide ranges from -0.12 to 0.12, and the best value was determined by using the coefficient of determination, $R^2$ which is a statistical parameter. A suitable value for the A in type 316LN stainless steel was found to be at -0.02 ~ -0.05 ranges. It is considered that the MCM will be superior in creep-life prediction to commonly-used timetemperature parametric method, because the P(T) and G($\sigma$) functions are determined from the regression method based on experimental data.

국내 FCM교량에 사용되는 고성능 콘크리트의 크리프에 관한 유동학적 모델 (Rheological Model of Creep for FCM Bridges Made Use of HPC)

  • 김재기;이주하;윤영수
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 가을 학술발표회 논문집
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    • pp.433-436
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    • 2003
  • This paper proposes rheological creep and shrinkage model of FCM bridges made for HPC about 40Mpa. The proposed model separates time dependent part with characteristic material part and regards main variable as elastic modulus, which represents material characteristic and history. To find parameters of the model, we had creep, shrinkage and basic material tests about four FCM bridges. All specimens were tested with same condition, after 3days, 28days and 90days of curing. Also, exposed condition and closed condition were separately given to compare the data of each bridge. Finally, all creep data of four FCM bridges were compared to proposed rheological model and other proposed world code models, AASHTO, ACI, CEB-FIP, JSCE and etc.

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크립재료의 균열형상 강체함유물에 대한 새로운 파괴역학 매개변수 개발 (Development of new fracture parameter for rigid inclusion with crack shape in creep material)

  • 이강용;김종성
    • 대한기계학회논문집A
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    • 제21권12호
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    • pp.2165-2171
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    • 1997
  • The analysis model is the infinite power law creep material containing the rigid inclusion with crack shape. The present analysis is performed using the complex pseudo-stress function method. The strain rate intensity factor is developed as new fracture mechanics parameter which represents the stress and strain rate distribution near a crack tip in power law creep material. The strain rate intensity factor is developed in terms of Kolosoff stress functions.

미세조직기반 구성모델을 이용한 고크롬강의 크리프 거동 해석 (Creep Behavior Analysis of High Cr Steel Using the Constitutive Model Based on Microstructure)

  • 윤승채;서민홍;백경호;김성호;류우석;김형섭
    • 소성∙가공
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    • 제13권2호
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    • pp.160-167
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    • 2004
  • In order to theoretically analyze the creep behavior of high Cr steel at $600^{\circ}C$, a unified elasto-viscoplastic constitutive model based on the consideration of dislocation density is proposed. A combination of a kinetic equation describing the mechanical response of a material at a given microstructure in terms of dislocation glide and evolution equations for internal variables characterizing the microstructure provides the constitutive equations of the model. Microstructural features of the material such as the grain size and spacing between second phase particles are directly implemented in the constitutive equations. The internal variables are associated with the total dislocation density in a simple model. The model has a modular structure and can be adjusted to describe a creep behavior using the material parameters obtained from uniaxial tensile tests.

고온용 압력용기의 크리프 균열성장 잔여수명평가 사례 연구 (A Case Study of Creep Crack Growth Remaining life Assessment for High Temperature Pressure Equipments)

  • 백운봉;이해무;박종서;윤기봉
    • 한국안전학회지
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    • 제16권3호
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    • pp.26-30
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    • 2001
  • Creep crack growth lift of high temperature pressure equipments was assessed for various crack locations and for various material properties. Surface cracks at the inner and outer surface of the vessel in the axial and circumferential directions were considered. The crack was located in the weld metal, in the parent metal or at the weld interface. Results shored that the crack at the weld interface was the most dangerous one. The crack located outside is weaker than that located inside. Safety factors of the case in which improper material properties were used the to unavailability of the correct material properties were discussed.

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몬테카를로법을 이용한 고온 내압 요소의 크리프 균열성장 파손확률 평가 (Evaluation of Creep Crack Growth Failure Probability for High Temperature Pressurized Components Using Monte Carlo Simulation)

  • 이진상;윤기봉
    • 한국안전학회지
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    • 제21권1호
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    • pp.28-34
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    • 2006
  • A procedure of estimating failure probability is demonstrated for a pressurized pipe of CrMo steel used at $538^{\circ}C$. Probabilistic fracture mechanics were employed considering variations of pressure loading, material properties and geometry. Probability density functions of major material variables were determined by statistical analyses of implemented data obtained by previous experiments. Distributions of the major variables were reflected in Monte Carlo simulation and failure probability as a function of operating time was determined. The creep crack growth life assessed by conventional deterministic approach was shown to be conservative compared with those obtained by probabilistic one. Sensitivity analysis for each input variable was also conducted to understand the most influencing variables to the residual life analysis. Internal pressure, creep crack growth coefficient and creep coefficient were more sensitive to failure probability than other variables.