• Title/Summary/Keyword: Creep Fracture

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Fracture simulation of SFR metallic fuel pin using finite element damage analysis method

  • Jung, Hyun-Woo;Song, Hyun-Kyu;Kim, Yun-Jae;Jerng, Dong-Wook
    • Nuclear Engineering and Technology
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    • v.53 no.3
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    • pp.932-941
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    • 2021
  • This paper suggests a fracture simulation method for SFR metallic fuel pin under accident condition. Two major failure mechanisms - creep damage and eutectic penetration - are implemented in the suggested method. To simulate damaged element, stress-reduction concept to reduce stiffness of the damaged element is applied. Using the proposed method, the failure size of cladding can be predicted in addition to the failure time and failure site. To verify the suggested method, Whole-pin furnace (WPF) test and TREAT-M test conducted at Argonne National Laboratory (ANL) are simulated. In all cases, predicted results and experimental results are overall in good agreement. Based on the simulation result, the effect of eutectic-penetration depth representing failure behavior on failure size is studied.

A Study on the Creep Deformation Behavior of Mg-Zn-Mn-(Ca) Alloys (Mg-Zn-Mn-(Ca)합금의 크리이프 변형거동에 관한 연구)

  • Kang, Dae-Min;Koo, Yang;Sim, Sung-Bo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.5
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    • pp.73-78
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    • 2006
  • In this paper, creep tests of Mg-Zn-Mn and Mg-Zn-Mn-Ca alloys, which were casted by mold with Mg-3%Zn-1%Mn and Mg-3%Zn-1%Mn-0.2%Ca, were done under the temperature range of 473-573K and the stress range of 23.42-78.00Mpa. The activation energies and the stress exponents were measured to investigate the creep plastic deformation of those alloys, and the rupture lifes of Mg-Zn-Mn alloy were also measured to investigate the fracture behavior. From the results, the activation energy of Mg-Zn-Mn and Mg-Zn-Mn-Ca alloys under the temperature range of 473-493K were measured as 149.87, 145.98KJ/mol, respectively, and the stress exponent were measured as 5.13, 6.06 respectively. Also the activation energies Mg-Zn-Mn and Mg-Zn-Mn-Ca alloys under the temperature range of 553-573K were obtained as 134.41, 129.22KJ/mol, respectively, and tress exponent were obtained as 3.48, 4.63, respectively. Finally stress dependence of rupture life and the activation energy of rupture life of Mg-Zn-Mn under the temperature range of 473-493K was measured as 8.05, 170.0(KJ/mol), respectively, which were a little higher than the results of steady state creep.

[ $C^{\ast}$ ]-integral Based Life Assessment of High Temperature Pipes ($C^{\ast}$-적분에 기초한 고온배관 수명평가)

  • Lee Hyungyil
    • Journal of the Korean Institute of Gas
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    • v.4 no.4 s.12
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    • pp.25-33
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    • 2000
  • In recent years, the subject of remaining life assessment has drawn considerable attention in power plants, where various structural components typically operate at high temperature and pressure. Thus a life prediction methodology accounting for high temperature creep fracture is increasingly needed for the components. Critical defects in such structures are generally found in the form of semi-elliptical surface crack, and the analysis of which is consequently an important problem in engineering fracture mechanics. On this background, we first develop an auto mesh generation program for detailed 3-D finite element analyses of axial and circumferential semi-elliptical surface cracks in a piping system. A high temperature creep fracture parameter $C^{\ast}$-integral is obtained from the finite element analyses of generated 3-D models. Post crack growth module is further appended here to calculate the amount of crack growth. Finally the remaining lives of surface cracked pipes for various analytical parameters are assessed using the developed life assessment program.

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Fracture Behavior of Oxide Scales and Influence of Oxide Scales on the Strength of Materials (산화피막의 파괴거동 및 산화피막이 소지금속의 기계적 강도에 미치는 영향)

  • ;;Narita Toshio
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.72-77
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    • 2004
  • An Fe-25Cr steel was oxidized in Ar atmosphere at 973K with and without applying external stress of 30∼35 MPa. A 0.1$\mu\textrm{m}$ thick $Cr_2O_3$ scales formed during pre-treatment in Ar atmosphere. Initiation of cracking on the oxide scales took place at grain boundaries during the end of second creep stage, in which cracks were found nearly perpendicular to the tensile directions. On the contrary, a scale developed in $N_2$-0.1%$SO_2$ displaced a poor adherence on the metal substrate. In this sample, a fast grown of scales was observed during creep deformation, and the strength of materials was much lower than in Ar. The creep strain rate of $1.5{\times}10^{-7}/s$ and $5.8{\times}10^{-7}/s$ was determined in Ar and in $N_2$-0.1%$SO_2$ under 30MPa, respectively.

Fracture Behavior Estimation for Circumferential Surface Cracked Pipes (ll) - Finite Element Validation - (배관에 존재하는 원주방향 표면균열에 대한 파괴거동 해석 (ll) - 유한요소해석을 통한 검증 -)

  • Kim, Jin-Su;Kim, Yun-Jae;Kim, Yeong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.139-146
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    • 2002
  • This paper provides validations of the reference stress based J and $C^{*}$ estimations, proposed in Part I, for inner, circumferential surface cracked pipes under internal pressure and global bending against detailed 3-D elastic-plastic and elastic-creep FE results. For this purpose, actual tensile properties of two typical stainless steels (TP304 and TP316) are used for elastic-plastic FE analyses and two realistic creep laws are used for elastic-creep FE analyses. For a total of twenty cases considered in this paper, agreements between the proposed reference stress based J and $C^{*}$ estimations and the FE results are excellent. More important aspect of the proposed estimations is that they can be used to estimate J and $C^{*}$ not only at the deepest point of the surface crack but also at an arbitrary point along the crack front.front.

Engineering Estimation of Elastic-Plastic Fracture Parameter for Circumferential Surface Cracked Pipes: Part II (배관 원주방향 표면균열에 대한 탄소성 파괴 파라미터의 예측 (II))

  • Kim, Yun-Jae;Kim, Jin-Su;Kim, Young-Jin;Park, Yun-Won
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.310-315
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    • 2001
  • This paper provides validations of the reference stress based J and $C^*$ estimations, proposed in Part I, for inner, circumferential surface cracked pipes under internal pressure and global bending against detailed 3-D elastic-plastic and elastic-creep FE results. For this purpose, actual tensile properties of two typical stainless steels (TP304 and TP316) are used for elastic-plastic FE analyses and two realistic creep laws are used for elastic-creep FE analyses. For a total of twenty cases considered in this paper, agreements between the proposed reference stress based J and $C^*$ estimations and the FE results are excellent. More important aspect of the proposed estimations is that they can be used to estimate J and $C^*$ not only at the deepest point of the surface crack but also at an arbitrary point along the crack front.

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Failure Analysis of an Inlet Pipe of a Governor Valve in a Steam Turbine of a District Heating System (지역난방 증기 터빈 내 조속기 밸브 Inlet pipe 파손 원인 분석)

  • Chae, Hobyung;Kim, Woo Cheol;Kim, Heesan;Kim, Jung-Gu;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.21 no.1
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    • pp.62-67
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    • 2022
  • The objective of this study was to perform failure analysis of an inlet pipe located in a governor valve of a steam turbine in a district heating system. During the operation, the temperature of the governor valve was increased to as high as ~500 ℃, which induced thermal expansion of the inlet pipe along both axial and radial directions. While the inlet pipe did not have contact with the valve seat, the side plane of the upside was constrained by the casing part, which led the inlet pipe to experience stress field in the form of fatigue and creep. The primary crack was initiated at about 30 mm below the top where the complex stress field was anticipated. These results suggest that the main failure mechanism is a combination of thermal fatigue and creep during the operation supported by the observation of apparent beach marks on the fracture surface and pores near the cracks, respectively.

An Experimental Study of Creep Crack Initiation Behavior in 304 and 316 Stainless Steels (304스케인리스강과 316스테인리스강의 크립 균열 발생 거동에 관한 실험적 연구)

  • 최영환;엄윤용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.6
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    • pp.1193-1202
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    • 1989
  • 본 논문에서는 발전소의 소재로 많이 쓰이고 있는 304 스테인리스강(앞으로는 304SS로 표기함)과 316스테인리스강(앞으로는 316SS로 표기함)의 크립 균열 발생 거동 을 각각 600.deg. C와 625.deg. C에서 조사한다. 이 온도는 발전소의 반응기(reactor)에 사용 되는 304SS와 316SS이 받는 온도이다. 즉 304SS와 316SS의 크립 균열 발생을 지배 하는 파괴 매개변수가 무엇인지가 크립 파괴 실험을 통하여 조사된다. 실험 결과는 이미 제안되어 있는 크립 균열 발생 모델에서 예측된 결과와 비교된다. 특히 304SS 와 316SS은 고온에서의 연성도가 변형률 속도에 따라 변하는 것으로 알려져 있다. 본 연구에서는 '변형률 속도에 따른 재료의 연성도의 변화에 근거한 균열 발생 모델' 을 제안하고, 그 모델에서 예측된 크립 발생 거동을 실험 결과와 비교한다.

A Study on the Long-term Deformation of Steel Fiber Reinforced Concrete Utilizing By-Products of Industry (산업부산물을 사용한 강섬유보강 콘크리트의 장기변형 특성에 관한 연구(I))

  • 박승범;김의성;윤의식;홍석주
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.308-314
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    • 1997
  • Shrinkage and creep are the fundamental properties of concrete. These long term deformations can be seen as bothersome(increased deflection) or can be seen as reduction of compressive stress of prestressed concrete. Steel fibers advance the mechanical properties of concrete:tensile strength, ductility, flexural strength, fracture toughness, and post-cracking resistance, etc...Silica fume is pozzolanic material which combines with hydrated lime to generate silicate materials which increase the compressive strength and reduce somewhat the creep of concrete. This paper is the result of the long-term deformation by silica fume and steel fibers with varying percentages.

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A study on the Creep fracture life prediction of Al7075 alloy under high temperature (고온상태에서 Al 7075 합금의 크리이프 파단수명 예측에 대한 연구)

  • Kang, Dae-Min;Koo, Yang;Baek, Nam-Ju
    • Journal of the Korean Society of Safety
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    • v.3 no.2
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    • pp.35-48
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    • 1988
  • Modern technological progress demands the use of materials at high temperature and high pressure. One of the most critical factors in considering such applications - perhaps the most critical one - is creep behavior. In this study the stress exponents n were determined during creep over the temperature range of $90^{\circ}C\;to\;500^{\circ}C$ (0.4 - 0.85 Tm) and stress range of 0.64 kgt/$mm^2$ in order to investigate the creep hehavior. The stress dependence of rapture time (n') were determined over the temperature range of $200^{\circ}C\;to\;240^{\circ}C$ and stress range of 8.13 kgt/$mm^2$ to 9.55 kgt/$mm^2$ in order to investigate to creep rupture property. And the stress transient dip tests were also carried out for the internal stress ${\sigma}i$ over the temperature range of $90^{\circ}C\;to\;500^{\circ}C$ and stress range of 0.64kgt/$mm^2$ to 17.2 kgt/$mm^2$. The creep tests for constant temperature and stress transient dip tests were conducted in air with Al 7075 alloy under constant tensile load. At around the temperature range $200^[\circ}C\;-\;230^{\circ}C$ and the stress level 8.13 - 9.55 (kgt/$mm^2$), the temperature range $280^{\circ}C\;-\;310^{\circ}C$ and the stress level 1.85 - 2.55 (kgt/$mm^2$), the temperature range $380^{\circ}C\;-\;410^{\circ}C$ and the stress 1.53 - 0.91 (kgt/$mm^2$), the stress exponent in had the value of 6.2 - 6.65 but at around the temperature range $90^{\circ}C\;-\;120^{\circ}C$ and the stress level 10 - 17.2(kgt/$mm^2$), the value of 1.3, and at around the temperature range $470^{\circ}C\;-\;500^{\circ}C$, the stress level 0.62 - 1.02 (kgt/$mm^2$) the value of 1-1. Besides these results, at around the temperature $200^{\circ}C\;-\;240^{\circ}C$ the stress dependence of rupture time (n') had the value of 6.3. Finally, it was found that the value n calculated by considering the applied stress dependence of the internal stress were in good agreement with those obtained for the creep test. Then, it was concluded that the change in n was mainly attributed to the difference of the applied stress dependence of the internal stress and the ratio of the internal stress to the applied stress, and the creep rupture life may be represented as.

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