• Title/Summary/Keyword: Crank throw

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Evaluation of Blank Heating Processes by Thermal Stress Analysis (열응력 해석에 의한 블랭크 단조품 가열공정 평가)

  • Park, Sang-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.7
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    • pp.4375-4380
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    • 2015
  • This study was performed to evaluate a newly proposed heating process of blank, which was used for Crank throw in the diesel engine, and provide design guidelines of heating processes. Non-linear numerical analyses were done using ANSYS program to investigate temperature and thermal stress distributions of blank during heating processes. The heating process consists of two stages; one is a heating stage with 20 hours, and the other is a holding stage with 12 hours, totaling 32-hour heating time. Based on analysis results, it was found that the temperature difference between the center and the surface of blank increased linearly during the heating stage but decreased gradually during the holding stage of heating processes, while max. equivalent stress, $12.5kg/mm^2$, was found at the center of blank after 10-hour heating time. As the guideline of blank heating process, it was recommended to keep the temperature difference between the center and the surface of blank to be within $150^{\circ}C$ when the environment temperature in furnace reaches $650^{\circ}C$ during a heating stage.

Study of Two Stroke Low Speed Diesel Engine Crankshaft Crack Phenomenon by Torsional Vibration Calculation & Measurement (비틀림 진동 계산 및 측정을 통해 고찰한 선박용 2행정 저속엔진 크랭크축 파단 현상)

  • Moon, Joung-Ha;Kim, Jeong-Ryul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.6
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    • pp.452-461
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    • 2014
  • Two stroke low speed diesel engines that have many advantages such as high thermal efficiency and durability have been widely used for marine engine. However, it is also true that many problems have occurred due to the high explosion pressure and severe operating environment. Especially problems of shaft damage etc. intensively occurred due to the phenomenon of crankshaft exceeding the allowable stress, including the shaft vibration of the engine model in the early stage. In this study, the crankshaft fracture phenomenon of early engine model was evaluated and analyzed by using up-to-date torsional vibration calculation program and measurement instrument. And this was numerically shown.

Two Stroke Low Speed Diesel Engine Crankshaft Crack Phenomenon Study by Torsional Vibration Calculation & Measurement (비틀림 진동 계산 및 측정을 통해 고찰한 선박용 2행정 저속엔진 Crankshaft 파단 현상)

  • Moon, Joung-Ha;Kim, Jeong-Ryul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.04a
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    • pp.110-118
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    • 2014
  • In the past two stroke low speed diesel engine were widely used for marine propulsion. these engine have many merit for example, higher thermal efficiency and durability. however, shaft vibration problem was continuously rise up due to large power of two stroke low speed diesel engine. specially, the initial stage engine revolution counter & stress has acculated. For that reason, sometimes occurred crankshaft crack accident. In this study, regarding the initial stage engine, trying to analyze what is cause the crack phenomenon using by latest torsional vibration calculation program & measurement equipment.

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A Study on the Balancing of Multi-Stage Reciprocating Air Compressor (다단 압축식 왕복동 공기압축기의 평형설계에 관한 연구)

  • 김형진;박용남;김의간
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.178-183
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    • 2001
  • A multi-stage reciprocating air compressor has many pistons and conneting rods to one crank throw, while a general engine has one connecting rod. Those make its design hard to apply balance weight design method generally using in an engine design, This study introduces a modified balance weight design method in order to calculate the unbalanced inertia properly. Vibration tests on V/W type air compressor have been conducted to prove the usefulness of design program. It is confirmed that the proposed program is applicable to design of balance weight.

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Development of Wireless Device for Inspecting Crankshaft Deflection Using Linear Encoder (리니어 엔코더를 이용한 선박 엔진용 무선 크랭크 샤프트 디플렉션 검사 장치 개발)

  • Kim, Jang-Kyu;Lee, Min-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.104-111
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    • 2009
  • A ship engine operator should compensate the crankshaft assembly of ship engine after inspecting crankshaft deflection error in the crank throw regularly to avoid engine vibration and abrasions. In the previous method, the operator enters the bed plate and measures crankshaft deflection using dial gauge on rotating crankshaft manually. However, this method can cause dangerous situation to the operator as well as uncomfortable in an inferior environment. In order to solve the problems, this paper studies the method which makes the operator measure the error outside of the bed plate. In this paper, it is suggested that BlueTooth wireless communication transfers the error data to the outer standing operator with digitalized crankshaft deflection inspection device developed in this paper. So, the wireless measurement system is developed and applied to a medium-speed marine engine through size-miniaturization. After applying test, the developed inspection device showed that it provides much safe and ease inspection method. Furthermore, in the result, the measuring accuracy is more improved.