• Title/Summary/Keyword: Crane automation

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Position Detection Algorithm for Auto-Landing Containers by Laser-Sensor, Part II: 2-D Measurement (컨테이너의 자동랜딩을 위한 레이저센서 기반의 절대위치 검출 알고리즘: 2차원 측정 (Part II))

  • Hong, Keum-Shik;Lim, Sung-Jin;Kang, Min-Woo
    • Journal of Ocean Engineering and Technology
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    • v.21 no.4
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    • pp.55-60
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    • 2007
  • In contrast to the method in Part I, which is considered to be the general approach, Part II pursues a closed-form solution. However, this closed-form solution is available only in the 2D situation under the assumption that the moving object is restricted to a 2D space, and also requires the use of only two laser-slit sensors. Since the motion of the container loaded on top of an AGV is restricted to a plane parallel to the ground, it can be considered a 2D motion. As a simple method, but with a high cost, the use of a laser scanner is also discussed. Since the approach in Part I already uses three laser-slit sensors, it is desirable to use the schemes presented in Part II for supplementary purposes.

A Study On Operation Method of Handling Equipments in Automated Container Terminals (자동화 컨테이너터미널에서 운송장비의 운영방안에 관한 연구)

  • Choi, Hyung-Rim;Park, Nam-Kyu;Park, Byung-Joo;Kwon, Hae-Kyung;Yoo, Dong-Ho
    • IE interfaces
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    • v.17 no.2
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    • pp.233-241
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    • 2004
  • The main subject to become a hub port is automation. The automated container terminal has already operated in advanced ports and it has been planned for the basic planning and operation design in domestic case. The key of automated container terminal is effective operation of both ATC(automated transfer crane) and AGV(automated guided vehicle) which is automated handling equipments. This is essential to productivity of automated container terminal. This study suggests the most optimal method of equipment operation in order to minimize loading time using each three types of effective ATC operation methods and AGV dispatching rules in automated container terminals. As the automated equipment operation causes unexpected deadlocks or interferences, it should be proceeded on event-based real time. Therefore we propose the most effective ATC operation methods and AGV dispatching rules in this paper. The various states occurred in real automated container terminals are simulated to evaluate these methods. This experiment will show the most robust automated equipment operation method on various parameters(the degree of yard re-marshaling, the number of containers and AGV)

A study on the Inclination measurement with tilt sensor on the tower crane (기울기 센서를 이용한 타워크레인의 기울어짐 측정방안에 관한 연구)

  • Kang, Shin-Hyuk;Kong, Jung-Shik;Kwon, Oh-Sang;Jang, Mun-Suk;Shin, Woon-Chul;Lee, Dong-Kwang;Jang, Chol-Woong;Chung, Ki-Ho;Yeom, Moon-Jin;Lee, Eung-Hyuk
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.91-92
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    • 2007
  • 산업현장에서 사용되는 타워크레인의 전도 상황을 측정하기 위한 시스템은 현재 풍속계에 의존하고 있는데, 풍속계의 경우 타워크레인의 기울어짐을 정략적으로 측정할 수 없는 센서이기 때문에 정확한 상황 판단이 어렵고, 운전자나 관리자의 판단이 필요한 문제를 갖는다. 그래서 보다 정확한 정도를 측정하기 위해 타워크레인의 지브(jib) 휘어짐과 타워축의 휘어짐을 측정하여 정량적인 위험 상황을 경보 할 수 있는 전도 측정 장치가 필요하기 때문에 타워크레인의 좌/우 및 상/하 기울어짐에 대한 정량적인 측정이 가능한 기울기 센서를 이용한 센서 시스템을 구축하고, 타워크레인의 동작 위험성을 알리기 위한 경보 기법을 구축 했다.

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A Study on Virtual Environment Platform for Autonomous Tower Crane (타워크레인 자율화를 위한 가상환경 플랫폼 개발에 관한 연구)

  • Kim, Myeongjun;Yoon, Inseok;Kim, Namkyoun;Park, Moonseo;Ahn, Changbum;Jung, Minhyuk
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.4
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    • pp.3-14
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    • 2022
  • Autonomous equipment requires a large amount of data from various environments. However, it takes a lot of time and cost for an experiment in a real construction sites, which are difficulties in data collection and processing. Therefore, this study aims to develop a virtual environment for autonomous tower cranes technology development and validation. The authors defined automation functions and operation conditions of tower cranes with three performance criteria: operational design domain, object and event detection and response, and minimum functional conditions. Afterward, this study developed a virtual environment for learning and validation for autonomous functions such as recognition, decision making, and control using the Unity game engine. Validation was conducted by construction industry experts with a fidelity which is the representative matrix for virtual environment assessment. Through the virtual environment platform developed in this study, it will be possible to reduce the cost and time for data collection and technology development. Also, it is also expected to contribute to autonomous driving for not only tower cranes but also other construction equipment.

Structural Optimization for LMTT-mover of a Crane (크레인 LMTT용 이동체의 구조최적설계)

  • Min K. A.;Lee K. H.;Han D. S.;Han G. J.
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.11a
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    • pp.311-316
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    • 2004
  • LMTT (Linear Motor-based Transfer Technology) is a horizontal transfer system for the yard automation. which has been proposed to take the place qf AGV (Automated Guided Vehicle) in the maritime container terminal. the system is based on PMLSM (Permanent Magnetic Linear Synchronous Motor) that consists of stator modules on the rail and shuttle mr. It is desirable to reduce the weight of LMTT in order to control the electronic devices with minimum energy. In this research structural optimization for a mover of shuttle mr is performed to minimize the weight satisfying design criteria the objective function is set up as weight. On the contrary, design variable is considered as transverse, longitudinal and wheel beam's thickness and shape variable determining the dimension toward high direction and the constraints are the stresses.

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Remarshalling Planning for Multiple Automated Yard Cranes Considering Slack Time (여유시간을 고려한 다수 자동화 야드 크레인의 이적작업 일정계획)

  • Park, Young-Man
    • Journal of Navigation and Port Research
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    • v.41 no.3
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    • pp.149-154
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    • 2017
  • Recently, container terminal operators have made efforts to develop an efficient remarshalling plan in response to the increase in automation of equipment handling and transport of containers in the terminals. Usually, containers are handled by multiple AYCs(automated yard cranes) in-yard in an automated container terminal, and terminal operators establish a remarshalling plan using slack time to increase the efficiency of ship operation. This study develops the optimal mathematical model through mixed integer programming as a solution to the problem of dispatching multiple AYCs. Considering the difficulty of direct application to the field due to computation time, we analyze the five prototypical dispatching rules for real world adaptation. A numerical experiment found that the maximum weight ratio (MR) rule and the maximum weight (MW) rule are the ideal dispatching solutions to the multiple AYCs dispatching problem.

A Study on the Development of Automated Gangform Climbing System for Apartment Housing Construction (공동주택 전용 갱폼 인양 자동화 기술 개발에 관한 연구)

  • Yang, Sang-Hoon;Cho, Jae-Yong;Cho, Ji-Won;Lee, Jeong-Ho;Kim, Young-Suk
    • Korean Journal of Construction Engineering and Management
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    • v.13 no.1
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    • pp.53-66
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    • 2012
  • Gangform compared with conventional wood and steel form is systemized form which has a capability to install and dismantle form at a time without repeating to assembly and disassembly small members. Gangform compared with ACS has some problems such as 1) Tower Crane load increase, 2) increase in safety incidence during climbing Gangform, 3) decrease in detachment operation productivity, 4) stop work due to climate impacts, and 5) decrease in labor cost, productivity, quality. A conceptual design model of automated Gangform climbing system is suggested for apartment housing construction to show its technical/economic feasibility and workers' safety while increasing operation productivity and concrete quality.

Structural Optimization for LMTT-mover of a Crane (크레인 LMTT용 이동체의 구조최적설계)

  • Lee K.-H.;Min K. A.;PARK H. W.;Han D. S.;Han G. J.
    • Journal of Navigation and Port Research
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    • v.29 no.5 s.101
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    • pp.415-420
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    • 2005
  • LMTT (Linear Motor-based Transfer Technology) is the horizontal transfer system for yard automation, which has been proposed to take the place of AGV (Automated Guided Vehicle) in the maritime container terminal. The system is based on PMLSM (Permanent Magnetic Linear Synchronous Motor) that consists of stator modules on the rail and shuttle car. It is desirable to reduce the weight of LMTT in order to control the electronic devices with minimum energy. In this research, structural optimization for a mover of shuttle car is performed to minimize the weight satisfying design criteria. The objective function is set up as weight. On the contrary, the design variables are transverse, longitudinal and wheel beams' thicknesses and its height, and the constraints are considered as strength and stiffness.

A Study on Development of 3-D Simulator for H-Beam Robot Cutting and Optimization of Cutting Using the Simulator (H-beam 로봇 절단용 3차원 시뮬레이터의 개발과 이를 이용한 절단 최적화에 관한 연구)

  • Park, Ju-Yong;Kim, Yong-Uk
    • Journal of Welding and Joining
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    • v.30 no.4
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    • pp.44-48
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    • 2012
  • H-beam used for stiffening the upper structure of ocean plant is cut in the various shapes. The cutting process of the H-beam is done manually and requires a long time and high cost. Therefore, automation of H-beam cutting is an important task. This research aims to develop a 3-D simulator to build the automatic H-beam cutting system and to determine the optimal cutting method. The automatic H-beam cutting system composes of 6 robots including 2 cutting robots hang to a crane and 1 conveyer. The appropriate system layout for covering the various sizes and types of H-beam was tested and determined using the simulator. The H-beam cutting system uses a hybrid type of plasma and gas cutting because of special cutting shapes of H-beam. The cutting area of each cutting method should be properly divided according to the size and shape of H-beam to shorten the total cutting time. Additionally the collision between a robot and a robot or a robot and H-beam should be avoided. The optimal cutting method for the shortest cutting time without the collision could be found for the various cutting conditions by use of the simulator. 2 simulation samples shows the availability of the simulator to find the optimal cutting method.

Development of Robotic System based on RFID Scanning for Efficient Inventory Management of Thick Plates (효율적인 후판 재고관리를 위한 RFID 스캐닝 로봇 시스템 개발)

  • Lee, Kwang-Hyoung;Min, So-Yeon;Lee, Jong-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.10
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    • pp.1-8
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    • 2016
  • Automation of inventory management in a steel plate factory was a difficult problem unresolved for a long time. And now, it is also necessary to work diligently in the steel industry on efficient inventory management of thick plates. So far, the environmental characteristics of stacked thick plates means it is not easy to apply advanced technology for their automatic identification. In this paper, we propose a thick-plate robotic scanning system based on radio-frequency identification (RFID) that can provide quick and accurate inventory management by acquiring plate information after the scanning automatically recognizes the RFID tags under difficult load conditions. This system is equipped with a crane to move the plates in a pulled-up operation. It is equipped with a plate-only linear dipole antenna only for scanning the position of the plate tag. Only the linear dipole antenna, while moving the x-axis and y-axis information, automatically identifies the tag information attached to the plate. The tag information acquired by the system is used for stockpiling and is managed by steel plate inventory control software. The effectiveness of the proposed system is verified through field performance evaluation. As a result, the recognition rate of the plate tags is 99.9% at a maximum distance of 320 cm. The developed thick-plate antenna showed excellent performance compared to an existing commercial antenna.