• Title/Summary/Keyword: Crack reduction

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Failure Behavior of Piercing Plug during Seamless Tube Manufacturing Process (심리스 튜브 제조공정 시 피어싱 플러그의 파손거동)

  • Lim, Young-Bin;Yoon, Jeong-Mo
    • Journal of the Korean Society for Heat Treatment
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    • v.30 no.5
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    • pp.207-214
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    • 2017
  • In this study, failure behavior of piercing plug for seamless tube manufacturing process was studied. Three different kinds of passed piercing plugs (10, 90, 215 times) were prepared. The shape deformation of the passed piercing plugs was observed by 3D coordinate measuring machine, and the oxidized layer on the surface of piercing plug was observed by optical microscopy. The length reduction of piercing plug presented at 215 times passed plug. It was found that the oxidized layer consisted of outer scale, inner scale and internal oxidation layers, and the inner scale layer had vertical cracks, and interfaces had horizontal cracks. We proposed the failure mechanism of piercing plug during seamless tube manufacturing process based on the formation of vertical and horizontal crack.

Drying Properties of Cashew Film by Thinning Conditions (희석조건과 카슈도막의 건조성)

  • 노정관
    • Journal of the Korea Furniture Society
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    • v.11 no.1
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    • pp.37-44
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    • 2000
  • This work was done to investigate problems of cashew coating in a wooden-art industry such as ritual vessels and to improve a curing property of cashew film. The main problem in the cashew coating industry was a small-scale business, insufficiency of facilities, lack of knowledge about cashew resin and painting, and lack of a technology of productivity improvement by accelerated drying time of cashew film. In present, cashew coating for ritual vessels mostly used the petroleum as a thinner. The time of set to touch of cashew film thinning with petroleum on glass plates was increased with the increasement of the thinning proportion, but retarded from 3 to 11 times compared to that of an exclusive thinner according to thinning level. The addition of 20% aceton to petroleum contributed to the high reduction rate up to about 60% at the thinning level of 100%, which was effective to accelerate the drying time of cashew film. Even though only the petroleum or the petroleum-aceton(20%) mixture was used as a thinner, it did not exhibit any distinguishable differences in crack and appearance of cashew-film coated on Frexinus rhynchophylla after 5 cycles of soak under the vacuum-drying treatment.

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Analytical Study on the Improvement of Fatigue Strength for the Orthotropic Steel Decks with Reinforced Structural Details (보강상세 적용에 따른 강바닥판 피로강도 향상에 관한 해석적 연구)

  • Kyung, Kab-Soo;Park, Kyung-Jin;Kin, Kyo-Hoon;Park, Hye-Yeon
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2007.04a
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    • pp.839-844
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    • 2007
  • In order to reduce resultant stress of the connection detail of longitudinal and rib and floor beam, in this study, the parameter studies for the reinforcement details as the bulk head and the vertical rib were preformed with FE analysis. As the result, it was shown that reinforcement detail with the bulk head plate in longitudinal rig reduced generally the principal stress at the connection detail, but the stress concentration of the weld toe parts occurring fatigue crack increased. However, it was known that the reinforcement detail with the vertical rib in the rib is more effective than the bulk head plate of the reduction stress concentration in the weld toe parts.

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Effect of Cu content on Microstructure and Mechanical Properties of Al2O3/Cu Nanocomposites (Cu 첨가량이 Al2O3/Cu 나노복합재료의 미세조직과 기계적 성질에 미치는 영향)

  • Oh Sung-Tag;Yoon Se-Joong
    • Journal of Powder Materials
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    • v.13 no.1 s.54
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    • pp.33-38
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    • 2006
  • The effect of Cu content on microstructure and mechanical properties of nano-sized Cu dispersed $Al_2O_3(Al_2O_3/Cu)$ nanocomposites was investigated. The nanocomposites with Cu content of 2.5 to 10 vol% were prepared by reduction and hot-pressing of $Al_2O_3/CuO$ powder mixtures. The nanocomposites with Cu content of 2.5 and 5vol% exhibited the maximum fracture strength of 820MPa and enhanced toughness compared with monolithic $Al_2O_3$. The strengthening was mainly attributed to the refinement of $Al_2O_3$ matrix grains. The toughening mechanism was discussed by the observed microstructural feature based on crack bridging.

The Practical Application on Super Flowing Concrete (Inchon subway 1-10 section) (초유동 콘크리트의 적용사례)

  • 박칠림;김성원;안재현;권영호;이상수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.916-921
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    • 1998
  • This study describes the result for the placement of the super flowing concrete(SFC) in under-pinning-top-slab which is located Inchon subway section 1-10 where, due to heavy reinforcements and limited working space, it was difficult to place concrete. After placing 600㎥, smooth construction and quality control were possible due to the good flow-ability, self-fillingability, and the resistance of segregation of the SFC itself. Furthermore, economical efficiency was obtained through not only the reduction of the works, labors, and site noise but also the efficient construction control. Because of the crack prevention, high strength, and a fine concrete surface, this study could be considered as a momentum to be adopted generally for applying the proposed method to the difficult subway construction area in the near future.

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A Study on Permeability Measuring Method for Fiber Reinforced Concrete (섬유보강 콘크리트의 투수성 측정 기법에 관한 연구)

  • 이상엽;김경원;한만엽;엄주용
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.260-265
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    • 1996
  • Polyproplyene Fibers have many advantages such as light weight, low cost, chemical stability and duragbility. It has been reported that polypropylene fiber can increase the toughness of concrete and the resistance to crack formation. This study has been performed to investigate the dirability related properties such as permeability and diffusivity of polypropylene fiber reinforced concrete. The permeability and diffusivity were measured with GWT, Poroscope, and electrical conductivity of concrete. From the test result, it is found that the addition of the polypropylene fiber improved the permeability and diffusivity of concrete, when the workability reduction was corrected by water reducer. The relationships between the permeability and diffusivity, and other properties of polypropylene fiber reinforced concrete showed that the tesst results are interrelated each other.

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Mock-up Test on the Reduction of Drying Shrinkage Crack in Structural Concrete (구조체 콘크리트의 건조수축 균열저감에 관한 Mock-up 실험)

  • Yoon Seob;Song Seung Heon;Han Min Cheol;Kim Kyeong Hwan;Jong Young Hee;Han Cheon Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.393-396
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    • 2005
  • This paper presents the results of drying shrinkage of concrete using shrinkage-reducingadmixture(DSRA) studied by the authors through mock-up test. DSRA is proportioned by expansive admixture and shrinkage reducing agent(SRA). Flowing concrete method is also applied to assist the concrete to reduce drying shrinkage by decreasing water content at the same time. The use of EA and SRA does not affect fluidity, bleeding and setting time. Compressive strength of concrete using EA along with SRA exhibited less than that of plain concrete. However, The compressive strength with combination of EA-SRA along with flowing concrete method shows comparable to that of plain concrete. The application of developed method can contribute to reducing drying shrinkage by as much as 30-40$\%$ compared with that of plain concrete.

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Weldability of aluminum alloys by multi-wavelength laser beam (다파장 레이저빔을 이용한 알루미늄 합금의 응접특성)

  • Kim, Jong-Do;Kim, Jeong-Mook
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.5
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    • pp.567-574
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    • 2007
  • Aluminum and aluminum alloys have high rate of lightness, recycling property and excellent specific strength. Fields using them have been widening because they ould satisfy both energy reduction and high efficiency in manufactures production. But they have many problems on welding due to high thermal conductivity and reflectivity, so the study to solve these problems ate proceeding actively around the world. This study was purposed to improve weldability and spread application range for aluminium alloys by using the unique property of aluminium which absorb high energy around $800{\mu}m$ wavelength and the higher temperature, the mote absorbtion of laser beam on preheating by multi-wavelength laser beam(pulsed Nd:YAG laser + diode laser with $808{\mu}m$ wavelength). The favorable mechanical properties were acquired by the test results of strength, hardness and leak of weld metal which had reduced its defect like crack and so on.

A study on the fatique characteristics of shot peened welded joints for the rolling stock (쇼트피닝한 철도 차량용 알루미늄합금의 용접부 피로특성에 관한 연구)

  • Kim Jong-Ho;Lee Dong-Sun;Jin Chang-Su;Lee Tae-keun;Cheong Seong-Kyun
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.1083-1088
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    • 2005
  • As the industrial society develops rapidly, the weight reduction and high strength are demanded gradually. In case of the welded joint for the rolling stock which receives the repeat load, the structural failure can occur easily. However, if the shot peening technique is applied, the durability and the fatigue characteristics of the rolling stock will be improved because the hardness increases and the residual stress is induced. In this study, the fatigue characteristics of shot peened welled joints for the rolling stock was investigated. The crack initiation was examined and hardness was also evaluated. the results show that the fatigue characteristics of welded joints was improved.

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Design of Spot Weld Based on the Durability Influence Index and the DOE Analysis (점용접부 내구 영향도 지수와 실험 계획법을 이용한 자동차 부품 점용접 설계)

  • Choi, Noo-Ri;Ju, Byeong-Hyeon;Park, Jung-Min;Eom, Jae-Sung;Byun, Hyung-Bai;Kim, Dong-Seok;Lee, Byung-Chai
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1142-1147
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    • 2006
  • A practical method for reducing the number of spot welds in automotive structures considering fatigue crack initiation life is suggested. At first, an influence index for the durability and the fatigue life of a spot weld itself is defined and then taken as the main effect of the DOE analysis. Spot welds that can be removed without serious reduction of durability through numerical experiments are selected by the results of DOE. The proposed method was applied to the shock tower and LCA(lower control arm) structure of a vehicle, which are important components in durability-related point of view.