• Title/Summary/Keyword: Crack load

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Estimations of the C(t)-Integral in Transient Creep Condition for Pipe with Crack Under Combined Mechanical and Thermal Stress (I) - Elastic-Creep - (복합응력이 작용하는 균열 배관에 대한 천이 크리프 조건에서의 C(t)-적분 예측 (I) - 탄성-크리프 -)

  • Song, Tae-Kwang;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.949-956
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    • 2009
  • The C(t)-integral describes amplitude of stress and strain rate field near a tip of stationary crack under transient creep condition. Thus the C(t)-integral is a key parameter for the high-temperature crack assessment. Estimation formulae for C(t)-integral of the cracked component operating under mechanical load alone have been provided for decades. However, high temperature structures usually work under combined mechanical and thermal load. And no investigation has provided quantitative estimates for the C(t)-integral under combined mechanical and thermal load. In this study, 3-dimensional finite element analyses were conducted to calculate the C(t)-integral of elastic-creep material under combined mechanical and thermal load. As a result, redistribution time for the crack under combined mechanical and thermal load is re-defined through FE analyses to quantify the C(t)-integral. Estimates of C(t)-integral using this proposed redistribution time agree well with FE analyses results.

Development of New Z-Factor for the Evaluation of Circumferential Surface Crack In Ferristic Steel Pipings (페라이틱 강 배관내의 원주방향 표면균열 평가를 위한 새로운 Z-Factor의 개발)

  • Choi, Yeong-Hwan;Chung, Yeon-Ki;Lee, Jeong-Bae;WilkowsKi, Gery
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1798-1809
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    • 1996
  • The purpose of this paper is to develop new Z-Factors to evaluate the behavior of circumferential surface crack in ferritic steel piping including base metal and Submerged Arc Weld(SAW) metal in nuclear power plant. The Z-factor is a load multiplier to convert plastic load to elasto-plastic load. However the current Z-Factor is a load multiplier to convert plastic load to elasto-plastic load. However the current Z-Factor gives too conservative results. In this study, a J-estimation method, SC.TNP method, which is based on GE/EPRI expression, is used to develop new Z-Factors. The desirabilities of both the SC.TNP mehtod and the new Z-Factors are examined using the previous experimental results for the circumferential surface crack in ferritic steel pippings. The results are as follows ; (1) The SC.TNP mehtod is good for describing the circumferential surface crack behavior in farritic steel pipings, while the well-known R6 mehtod and DPFAD method give too conservative results. (2) The ASME-Z-Factor method using nwe Z-Factors well predicts the behavior of circumferential surface crack in ferritic steel pipings including base emtal and SAW metal.

A Modification of the $C^*$ Integral Considering the Effect of Crack Growth (균열 진전의 효과를 고려한 $C^*$ 적분의 수정)

  • 최영환;방종명;염윤용;송지호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.77-86
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    • 1989
  • A modified $C^{*}$ integral as load parameter in creep fracture is proposed considering the effect of crack growth. It is shown that the parameter does not depend on crack velocity. By performing experiment using STS 304 stainless steel at 600.deg.C the validity of the parameter is investigated. The results show that the parameter is a good measure as a load parameter in creep fracture and the rate of crack tip opening displacement can also be a creep load parameter for STS 304 at 600.deg. C.C.

A study on fracture toughness evaluation and crack growth behavior in FRP (SMC material) (FRP(SMC재)의 균열成長 擧動과 破壞인성 평가에 관한 연구)

  • 김정규;박진성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.472-478
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    • 1989
  • Using the SMC(sheet moulding compound) composite material consisting of E-glass chopped strand mat and unsaturated polyester resin, three-point bending tests are carried out to evaluate the elasto-plastic fracture toughness by means of R curve. The crack extension is experimentally observed with the ink staining method. The point of stable crack growth is discussed in consideration of the load-load point displacement curve, the damage behavior of the notch vicinity, and the R-curves. The damage zone of the notch vicinity was composed of the initiation and growth of subcracks as well as those of the main crack. The point of stable crack growth can be defined as the inflection point in the R curves and its point also concurrs with the proportional limit on the load-load point displacement curve.

A Study on the Fatigue Crack Evaluation Method of Railway Bogie Frame (철도차량 대차를 피로균열 평가법 연구)

  • Jun, Hyun-Kyu;Seo, Jung-Won;Lee, Dong-Hyong;Kim, Hyeong-Jin
    • Journal of the Korean Society for Railway
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    • v.12 no.1
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    • pp.16-24
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    • 2009
  • In this study, fatigue crack growth rate of a cracked railway bogie frame under variable amplitude loading is predicted by applying linear elastic fracture mechanics. For this purpose, we find the critical points by reference surveying on cracked railway bogie frames. And we make an effective load history by synthesizing the dynamic load measured from the critical points of railway bogie frame during commercial line operation and the static load calculated from structural analysis. Crack growth analyses are performed at the 3 critical points under the commercial operation loading condition by assuming an initial crack size as 40 mm. and the results are compared with the experimental results from Japanese railway bogie frame crack growth case. From the analysis results, we find that around 500,000 km operating distance is necessary to bring crack growth from the initial crack to unstable crack. And it takes around 3.8 normal operating years. We conclude that it is enough time to detect the crack between normal maintenance period.

J-integral for subsurface crack in circular plate with inner hole under rolling and sliding contact (구름 및 미끄럼 접촉하의 중공원판의 표면하층균열에 대한 J-적분)

  • Lee, Kang-Yong;Kim, June-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1149-1155
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    • 1997
  • J-integral for a subsurface horizontal crack in a circular plate with an inner hole under rolling line contact is evaluated according to loading positions with various load conditions, crack length and crack location. Two-dimensional crack is modeled, and the relation between Tresca stress for uncracked model and J-integral is discussed. The loading location which gives the maximum J-integral depends on load condition and crack location, and the presence of friction force increases Tresca stress and J-integral near the surface. Regardless of friction force, crack location that gives maximum J-integral is the same as that of maximum Tresca stress in an uncracked model, and the value of J-integral is propotional to crack length. It is also showed that the variation of an inner radius of a disk does not effect J-integral value.

A comparative study of methods to predict fatigue crack growth under random loading (랜덤하중 하에서 피로균열진전예측 방법들의 비교)

  • Choi, Byung-Ik;Kang, Jae-Youn;Lee, Hak-Joo;Kim, Chung-Youb
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.235-240
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    • 2003
  • Methods to predict fatigue crack growth are compared in a quantitative manner for crack growth test data of 2024-T351 aluminum alloy under narrow and wide band random loading. In order to account for the effect of load ratio, crack closure model, Hater's equation and NASGRO's equation have been employed. Load interaction effect under random loading has been considered by crack closure model, Willenborg's model and Wheeler's model. The prediction method using the measured crack opening results provides the best result among the prediction methods discussed for narrow and wide band random loading data.

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A Comparative Study of Methods to Predict Fatigue Crack Growth under Random Loading (랜덤하중 하에서 피로균열진전예측 방법들의 비교)

  • Lee, Hak-Joo;Kang, Jae-Youn;Choi, Byung-Ik;Kim, Chung-Youb
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1785-1792
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    • 2003
  • Methods to predict fatigue crack growth are compared in a quantitative manner for crack growth test data of 2024- T351 aluninum alloy under narrow and wide band random loading. In order to account for the effect of load ratio, crack closure model, Hater's equation and NASGRO's equation have been employed. Load interaction effect under random loading has been considered by crack closure model, Willenborg's model and Wheeler's model. The prediction method using the measured crack opening results provides the best result among the prediction methods discussed for narrow and wide band random loading data.

Effects of Strain Hardening Exponents on the Retardation of Fatigue Crack Propagation (가공경화지수가 피로균열 지연거동에 끼치는 영향)

  • 김상철;강동명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1193-1199
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    • 1990
  • Effects of strain hardening exponents on the behavior of fatigue crack propagation are experimentally investigated. The retardation effect of fatigue crack propagation after single overloading is investigated in relation to strain hardening exponent and crack closure. A relationship between crack opening ratio and strain hardening exponents is inspected through an examination of the crack closure behavior. An empirical equation relating retardation effect of fatigue crack propagation after single overloading, percent peak load and strain hardening exponent of materials is proposed.

An Analysis of Flat-Crack in Homogeneous Anisotropic Solids Considering Non-Singular Term (비특이항을 고려한 균질이방성체내 수평균열의 해석)

  • Im, Won-Gyun;Choe, Seung-Ryong;An, Hyeon-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.69-78
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    • 2000
  • The one-parameter singular expression for stresses and displacements near a crack tip has been widely thought to be sufficiently accurate over a reasonable re ion for any geometry and loading conditions. In many cases, however subsequent terms of the series expansion are quantitatively significant, and so we now consider the evaluation of such terms and their effect on the predicted crack growth direction. For this purpose the problem of a cracked orthotropic plate subjected to a biaxial load is analysed. It is assumed that the material is ideal homogeneous anisotropic. BY considering the effect of the load applied parallel to the plane of the crack, the distribution of stresses and displacements at the crack tip is reanalyzed. In order to determine values for the angle of initial crack extension we employ the normal stress ratio criterion.