• Title/Summary/Keyword: Crack generation

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Experimental Study on the On-line Monitoring of Offshore Structures Using Acoustic Emission Technology (음향방출법을 이용한 해양구조물의 온라인 감시에 관한 실험적 연구)

  • Won, Soon-Ho;Cho, Kyung-Shik
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3B
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    • pp.73-82
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    • 1999
  • In this research, an experimental study is presented to check the possibilities of offshore structures monitoring using AE techniques. The underwater transducer and preamplifier are fabricated. And, it is proved that this unit can be used for the detection of AE in offshore structures. Wave propagation studies have shown that supplementary attenuations due to seawater are significantly reducing the detection range of the sensors. It excludes the possibility of offshore structures monitoring with a small number of sensors. We conclude that AE waves would be correctly detected for a path of about 3m. Tubular joints have been tested in air and underwater using simulated elastic wave. Ability of AE techniques to detect and locate cracks early in their evolution has been demonstrated. Several parameters of AE generation have been set in evidence. It has also been shown that crack development goes with an increase of AE parameter. Conclusively, it is shown that AE techniques can provide practical alternatives to present methods being used for inspection of deep-water offshore structures undergoing structural degradation due to fatigue crack growth.

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Solvent Washing Dry Method for Aqueous Tape Casting

  • Yoon, Seok-Jin;Shin, Hyo-Soon;Park, Ji-Won;Kang, Chong-Yun;Kim, Tae-Song;Kim, Hyun-Jai
    • The Korean Journal of Ceramics
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    • v.7 no.2
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    • pp.55-57
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    • 2001
  • For the fast dry of the aqueous tape, the process which water was replaced by organic solvent was proposed. Socalled, it was the solvent washing dry. Three organic solvents (methanol, ethanol and acetone) were selected for the washing solvent. The weight loss of the washed tapes was measured to evaluate the dry rate of the tapes and dried tapes were examined the generation of the cracks with the variations of the organic solvent and the washing time. Methanol, ethanol and acetone were available organic solvents for this method. The tapes washed in methanol, ethanol and acetone were dried rapidly for twenty minutes. After thirty minutes, the weight losses were not found any more. The solvent of the lower surface tension can decreases the crack of dried tape. If solvent substitutes water completely, though it was fast dried, crack can be eliminated.

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Structures and Defects in Welds of High Strengths Al Alloys by Using GTAW (GTAW에 의한 Al 합금 용접부의 조직 및 결합에 대한 연구)

  • 하려선;정병호;박화순
    • Journal of Welding and Joining
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    • v.21 no.5
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    • pp.540-546
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    • 2003
  • Recently Al alloys are being used gradually for structural materials of transports. In welding of Al alloys used for transports, good weldabilities as well as adequate mechanical properties of the welds should be ensured as structural materials. In this study, the welds formation, macro and microstructural characteristics, generation of defects and hardness distribution in welds of Al alloys of 5083, 6N01 and 7N01 by DCSP- and AC-GTA welding process, were investigated. The deeper penetration was obtained in all welds of the alloys by DCSP-GTAW with He gas, compared with those by using AC-GTAW. The 6N01 alloy showed high susceptibilities to solidification cracking in weld metal and liquation cracking in HAZ of the welding beads of both DCSP- and AC-GTAW process. The cracking ratio of 6N01 alloy was increased with increasing of welding current. The porosity ratios in weld metal of all alloys used were extremely low including all welding conditions of DCSP-GTAW. However, in AC-GTAW process, the porosity ratios of the welds using Ar gas showed much higher values than those using He gas.

Glass-alumina Composites Prepared by Melt Infi1tration: III. In-vitro Fatigue Behavior (용융침투법으로 제조한 유리-알루미나 복합체: III. In-vitro 피로거동)

  • 이득용;이세종;박일석;장주웅;김병수
    • Journal of the Korean Ceramic Society
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    • v.40 no.7
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    • pp.662-666
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    • 2003
  • Hertzian cyclic fatigue properties of the alumina-glass dental ceramics were evaluated in exact in vitro environment at contact loads from 200 N to 1000 N and up to 10$\^$6/ cycles to investigate the indentation damage and strength degradation. At 200 N, no strength degradation and crack generation was observed up to 10$\^$6/ contact cycles. As load increased from 200 N to 1000 N, the drastic reduction in strength was found when the damage transition from ring to radial crack occurred. The extent of strength degradation was more pronounced in vitro environments probably due to chemical reaction of artificial saliva with glass phase through radial cracks introduced during large numbers of contacts.

Micro-Crack Analysis from Ultra-Precision Diamond Turning of IR Optic Material (적외선 광학 소재의 초정밀 선삭가공시 발생하는 미세균열 연구)

  • Jeong, Byeongjoon;Kim, Geon-Hee;Myung, Tae Sik;Chung, Eui-Sik;Choi, Hwan-Jin;Yeo, In Ju;Jeon, Minwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.905-910
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    • 2016
  • Infrared (IR) optic lens can be fabricated by a single point diamond turning (SPDT) machine without subsequent polishing process. However, this machining process often leaves micro-cracks that deteriorate the surface quality. In this work, we propose an experimental design to remove micro-cracks on IR lens. The proposed design gathered data between cutting process condition and Rt surface roughness. This is of great importance because the scale of micro-cracks is a few micrometer. Rt surface roughness is suitable for analyzing maximum peak height signals of the profile. The experimental results indicate that feed per revolution variable is one of the most dominant variable, affecting the generation micro-cracks on IR lens surfaces.

Spot Welding of Aluminum Alloys Using Servogun (서보건을 이용한 알루미늄 합금의 저항 점용접)

  • 임창식;장희석
    • Journal of Welding and Joining
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    • v.22 no.4
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    • pp.43-49
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    • 2004
  • Conventional method for electrode force application in resistance spot welding(RSW) processes is to use pneumatic cylinder. However, due to its inherent problems in pneumatic power system such as compressibility of air and poor transient response characteristics, new electrode force system with servo control are recently introduced in RSW machine. This machine is called “servogun”. The purpose of this study is to evaluate performance of servogun in case of spot welding of aluminum alloy. Aluminum alloy(A5052) sheets are spot welded using pneumatic gun and servogun. Both results are compared by means of macro cross-section etching test and tensile shear strength test. Numerous previous research have reported nugget with many voids and cracks are not uncommon defects in spot welds with aluminum alloy. The experimental results show similar defects in case of pneumatic gun. In contrast, use of servogun considerably reduced generation of voids and cracks. In case of step-wise increased forging force at the end of welding cycle with servogun, crack-free and void-free nuggets have been observed. The performance of servogun has been also verified by series of tensile shear test. Higher strength values have been achieved with servogun in comparison to that of pneumatic gun.

Thermally Grown Oxide (TGO) Growth Inhibition in a Thermal Barrier Coating (열차폐 코팅에서 열산화물층 억제에 관한 연구)

  • Kim, Hyun-Ji;Kim, Min-Tae;Park, Hai-Woong
    • Journal of Surface Science and Engineering
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    • v.45 no.2
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    • pp.70-74
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    • 2012
  • In thermal barrier coating (TBC) systems, the life of the coating depends on thermally grown oxide (TGO) layer because most of the failure of TBCs occurs when TGO growth increases. In order to inhibit TGO growth, process was additionally carried out before the heat treatment of the TBC coating layer at $1200^{\circ}C$ in air. In the additional process, heat treatment in vacuum furnace of < $10^{-5}$ torr was conducted for 7 h and 14 h before the heat treatment. The area and length of TGO, as well as the crack length in the TBC were characterized using a scanning electron microscope (SEM). The TGO thickness and crack of specimens pre-heat treated in vacuum furnace were reduced by 45% compare to those heat treated in furnace. Consequently, pre-heat treatment in a vacuum furnace process lead to effective inhibition of growth of the TGO.

Structural safety reliability of concrete buildings of HTR-PM in accidental double-ended break of hot gas ducts

  • Guo, Quanquan;Wang, Shaoxu;Chen, Shenggang;Sun, Yunlong
    • Nuclear Engineering and Technology
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    • v.52 no.5
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    • pp.1051-1065
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    • 2020
  • Safety analysis of nuclear power plant (NPP) especially in accident conditions is a basic and necessary issue for applications and commercialization of reactors. Many previous researches and development works have been conducted. However, most achievements focused on the safety reliability of primary pressure system vessels. Few literatures studied the structural safety of huge concrete structures surrounding primary pressure system, especially for the fourth generation NPP which allows existing of through cracks. In this paper, structural safety reliability of concrete structures of HTR-PM in accidental double-ended break of hot gas ducts was studied by Exceedance Probability Method. It was calculated by Monte Carlo approaches applying numerical simulations by Abaqus. Damage parameters were proposed and used to define the property of concrete, which can perfectly describe the crack state of concrete structures. Calculation results indicated that functional failure determined by deterministic safety analysis was decided by the crack resistance capability of containment buildings, whereas the bearing capacity of concrete structures possess a high safety margin. The failure probability of concrete structures during an accident of double-ended break of hot gas ducts will be 31.18%. Adding the consideration the contingency occurrence probability of the accident, probability of functional failure is sufficiently low.

Acceleration data and shape change characteristics of a gravity quay wall according to inclination condition grades

  • Su-Kyeong Geum;Jong-Han Lee;Dohyoung Shin;Jiyoung Min
    • Structural Engineering and Mechanics
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    • v.90 no.6
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    • pp.591-600
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    • 2024
  • This study investigated the acceleration response and shape change characteristics of a gravity quay wall according to the magnitude of the applied acceleration. The quay wall was defined as a port facility damaged by the Kobe earthquake. Four experimental scenarios were established based on the inclination condition grades, considered to be a significant defect factor in the quay wall. Then, the shaking table test was conducted using scaled-down quay wall models constructed per each scenario. The ground acceleration was gradually increased from the peak ground acceleration (PGA) of 0.1 g to 0.7 g. After each ground acceleration test, acceleration installed on the wall and backfill ground and inclination on the top of the wall were measured to assess the amplification of peak response acceleration and maximum response amplitude and the change in the inclination of the quay wall. This study also analyzed the separation of the quay wall from the backfill and the crack pattern of the backfill ground according to PGA values and inclination condition grades. The result of this study shows that response acceleration could provide a reasonable prediction for the changes in the inclination of the quay wall and the crack generation and propagation on the backfill from a current inclination condition grade.

Improvement of Chloride Induced Stress Corrosion Cracking Resistance of Welded 304L Stainless Steel by Ultrasonic Shot Peening

  • Hyunhak Cho;Young Ran Yoo;Young Sik Kim
    • Corrosion Science and Technology
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    • v.23 no.4
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    • pp.266-277
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    • 2024
  • Due to its good corrosion and heat resistance with excellent mechanical properties, 304L stainless steel is commonly used in the fabrication of spent nuclear fuel dry storage canisters. However, welds are sensitive to stress corrosion cracking (SCC) due to residual stress generation. Although SCC resistance can be improved by stress relieving the weld and changing the chloride environment, it is difficult to change corrosion environment for certain applications. Stress control in the weld can improve SCC resistance. Ultrasonic shot peening (USP) needs further research as compressive residual stresses and microstructure changes due to plastic deformation may play a role in improving SCC resistance. In this study, 304L stainless steel was welded to generate residual stresses and exposed to a chloride environment after USP treatment to improve SCC properties. Effects of USP on SCC resistance and crack growth of specimens with compressive residual stresses generated more than 1 mm from the surface were studied. In addition, correlations of compressive residual stress, grain size, intergranular corrosion properties, and pitting potential with crack propagation rate were determined and the improvement of SCC properties by USP was analyzed.