• Title/Summary/Keyword: Crack compliance method

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Evaluation of J-R Curve for Aluminum 5083 Alloy Weldment by Load Ratio Analysis (Load Ratio 해석에 의한 알루미늄 5083 합금 용접부의 J-R곡선 평가)

  • 윤한기;김연겸
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.178-186
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    • 1997
  • The purpose of this study is to evaluate the J-R curve characteristics for the 5083 aluminum alloy weldment by the load ratio analysis. The results of the load ratio analysis are compared with those of the J-R curve which are obtained by the ASTM unloading compliance method. The crack length calculated by the load ratio analysis is agrees well with the measured final crack length. The slope of the exponential J-R curve estimated by the load ratio analysis is slightly smaller than that by the ASTM unloading compliance method. The exponential correlation of the J-R curve for the 5083 aluminum alloy base metal by the load ratio analysis is J = 93.88 ${\Delta}{\alpha}^{0.375}$. That for the weld metal and HAZ is J = 69.87 ${\Delta}{\alpha}^{0.389}$ and J = 70.59 ${\Delta}{\alpha}^{0.359}$ respectively. The J-R curve obtained by the ASTM unloading compliance method is overpredicted and should be offsetted due to the initial negative crack. On the other hand, the load ratio analysis method can evaluate the J-R curve by only load displacement curve without particular crack measurement equipment.

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Analysis on the Bonded Single Lap-Joint Containing the Interface Edge Crack (에지계면균열을 갖는 단순겹치기 접착이음의 강도평가)

  • Yoo, Young-Chul;Park, Jung-Hwan;Lee, Won
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.159-166
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    • 1998
  • The problem of interface crack in the bonded structures has received a great deal of attention in recent years. In this paper the aluminum bonded single lap-joint containing the interface edge crack is investigated. The tensile load and the average shear stress of the adhesive joints which have different crack length are obtained from the static tensile tests. The critical value of crack length to provoke the interface fracture is determined to a/L=0.4, where a is the interface crack length and L is the adhesive lap-length. The fracture mechanical parameters are introduced to confirm the existence of the critical crack length. The compliance and the stress intensity factors are calculated using the displacement and the stress near the interface crack tip by the boundary element method. These numerical results support the experimental results that the critical value of a/L is 0.4. It is known that the compliance and the stress intensity factors are the efficient parameters to estimate the bonded single lap-joint containing the interface edge crack.

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Extended Compliance Solution of ESET Specimen for Thermal fatigue Crack Growth Test (열피로 균열성장시험을 위한 ESET 시편의 확장된 컴플라이언스 해)

  • Lee, Ho-Jin;Kim, Maan-Won;Lee, Bong-Sang
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.62-67
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    • 2005
  • An eccentrically-loaded single edge crack tension specimen (ESET) is similar to a compact tension(CT) specimen loaded in tension-tension. The standard ESET specimen exhibits advantages over other types of cracked specimen, such as n, single-edge crack, and middle-crack tension specimen. The details of ESET specimen configuration, test procedure, and calculations are described in ASTM E647 standard. However, a difficulty in attaching COD gage to the knife-edge on the front foe of the specimen can be found when the size of ESET specimen is small for rapid cooling and heating in thermal fatigue testing. The finite element analysis is performed for the ESET specimen with projected knife-edge on the front foe and a crack-length-compliance equation is suggested for the new specimen configuration. Calibration test are conducted with 347 stainless steel to compare the measured crack length with the calculated crack length from the suggested compliance expression. The test results showed good agreements with those of analysis.

Effects of Accelerated Iso-Thermal Aging on Elastic-Plastic Fracture Toughness and Fracture Resistance Curve by Unloading Compliance Method in SA533B Low Alloy Steel (제하 컴플라이언스법에 의한 SA533B강의 $J_1C$ 및 J-R 곡선에 미치는 열시효 영향)

  • 윤한기;차귀준
    • Journal of Ocean Engineering and Technology
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    • v.8 no.2
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    • pp.157-165
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    • 1994
  • Effect of an accelerated iso-thermal aging (375 degree C x 66days, 375 degree C x 200days) on elastic-plastic fracture resistance curve were examined in SA533B low alloy steel. Fracture toughness test are conducted by unloading compliance method at room temperature. But the apparent negative crack growth phenomenon, usually arise in partial unloading compliance test. The phenomenon of negative crack growth may be eliminated by the offset technique. There is no effect of aging on J sub(IC) and dJ/da in iso-thermal aged (375 degree C x 66 days) specimen, but there is very little effect in iso-thermal aged (375 degree C x 200 days) specimen.

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A Study on the Measurement of the Crack Length for the Real Scale Pipe Specimen (실배관 시험편의 균열 길이 측정에 관한 연구)

  • Park, Jae-Sil;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.397-402
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    • 2003
  • Fracture resistance curves for concerned materials are required in order to perform elastic-plastic fracture mechanical analyses. Fracture resistance curve is built with J-integral values and crack extension values. The objective of this paper is to apply the load ratio method to the measurement of the crack length for the real scale pipe specimen. For these, the fracture test using the real scale pipe specimen and finite element analyses were performed. A 4-point bending jig was manufactured for the pipe test and the direct current potential drop method and the load ratio method was used to measure the crack extension and the length for the real scale pipe test. Finite element analyses about the compliance of the pipe specimen were executed for applying the load ratio method according to the crack length.

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The Use of Compliance to Investigate Fatigue Crack Retardation by Cover Plates and Stop Hole Expansion (컴프라이언스를 이용한 보강판재와 균열선단 구멍확장의 피로균열 진전 지연효과 규명)

  • 한문식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.204-213
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    • 2001
  • This paper develops the compliance approach to the problem of load sharing between a cracked plate and a cover plate used to bridge the crack. The theory is validated by using calculated stress intensity factors for the covered and uncovered cases and by using stop hole method to reduce experimentally observed growth rates to a common base. Calculations are then made on the effect of cover plate width on fatigue crack retardation in order to demonstrate the predictive capability of the technique.

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A Study on the Measurement of the Crack Length Using the DCPD Method for the Fracture Test of the Pipe Specimen (직류전위차법을 이용한 배관 균열 길이 측정에 관한 연구)

  • Park, Jae-Sil;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.640-647
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    • 2004
  • In order to perform elastic-plastic fracture mechanical analyses, fracture resistance curves for concerned materials are required. The unloading compliance method and the DCPD(Direct Current Potential Drop) method have been widely used for measuring the crack length and the extension for a standard specimen fracture resistance curve test. However it is difficult to apply the unloading compliance method to a real pipe fracture resistance curve test. The objective of this paper is to propose the calibration equation between the normalized crack length and the normalized electric potential, and to apply to pipe fracture experiments. For these, finite element analyses were performed with various current input locations and crack front configurations. Also the 4-point bending jig was manufactured for a pipe test and the DCPD method was used to measure crack extensions and crack lengths for a pipe test. The calculated crack length by the DCPD method agreed with the measured crack length within 5% error.

Measurement of Crack Length by Ultrasonic Attenuation Coefficients on Interfaces of Al/Epoxy Bonded Dissimilar Materials (Al/Epoxy 이종재 접합 계면의 초음파 감쇠계수에 의한 균열길이의 측정)

  • Park, Sung-Il;Chung, Nam-Yong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1109-1114
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    • 2003
  • The initial crack often occurs on the bonded interface and it is the general cause of the interface fracture. It is very significant to establish the measurement method of interfacial crack by applying the ultrasonic technology into the interface of bonded dissimilar materials. In this paper, the interfacial crack length was measured by ultrasonic attenuation coefficient in the Al/Epoxy bonded dissimilar materials of double-cantilever beam(DCB). The energy release rate, G, was obtained by the experimental and Ripling's equation measurement of compliance. The experimental results represent that the relation between interfacial crack length for the ultrasonic attenuation coefficient and energy release rate is increased proportionally. From the experimental results, a measurement method of the interfacial crack length by the ultrasonic attenuation coefficient was proposed and discussed.

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Crack Growth Behavior of Tensile Overload for Small Load Amplitude (하중진폭이 작은 인장과대 하중의 균열성장 거동)

  • 유헌일
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.54-61
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    • 1998
  • This paper examines the crack growth behavior of 7075-T651 aluminum alloy for small tensile overload under high-low block loading condition. The cantilever beam type specimen with a chevron notch is used in this study. The crack growth and closure are investigated by compliance method. The applied initial stress ratios are R=-0.5 R=0.0 and R=0.25 Crack length, effective stress intensity factor range, ratio of effective stress intensity factor range and crack growth rate etc, are inspected with fracture mechanics estimate.

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A Propagation Behavior of Crack in Material with Holes or Another Materials (구멍 또는 이종재료를 가진 재료에서의 크랙의 전파 거동)

  • Cho Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.6 no.6
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    • pp.531-535
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    • 2005
  • This study investigates the behavior of fatigue crack propagating between holes or holes lilted with another materials. It is experimentally and analytically confirmed that the center crack stops when its tip reaches near the center line of the holes and a small crack is initiated from the boundaries of holes or the holes filled with another materials and it propagates to final fracture. The mechanical behaviors of center crack near the another materials are also investigated. The phenomenon that this crack propagates to fracture is investigated by compliance method.

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