• 한국해양공학회지
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• 제1권1호
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• pp.104-110
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• 1987

Fatigue tests by axial loading (R = 0.05) were carried out to investigate fatigue crack growth characteristics of small surface cracks in 2 1/4 Cr-1 Mo steel at room temperature by using flat specimens with a small artificial pit. All the data of the fatigue crack growth rate obtained in the present test are determined as a function of the stress intensity factor range about a semi-elliptical crack, so that the application of linear fracture mechanics to the surface fatigue crack growth and to the fatigue crack growth into depth, and all the data obtained from tests were discussed in comparison with the data of Type 304 stainless steel and two type of mild steel under the same test conditions. The obtained results are as follows: 1)When the cycle ratios are same, surface fatigue crack length and its depth are almost same and fall within a narrow scatter band in spite of different stress levels. 2)Relations of the surface fatigue crack growth rate (da/dN) and fatigue crack growth rate into depth (db/dN) to its stress intensity factor range ($\Delta K_{Ia}, \Delta K_{Ib}$) can be plotted as a straight line at log-log diagram without dependence of stress level and coincide with the data of part-through crack in various steels.

• 대한기계학회논문집A
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• 제27권12호
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• pp.2019-2027
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• 2003

Pitting wear is a dominant from of polyethylene surface damage in total knee replacements, and may originate from surface cracks that propagate under repeated tribological contact. In this study, stress intensity factors, K$\_$I/and $_{4}$, were calculated for a surface crack in a polyethylene-CoCr-bone system under the rolling and/or sliding contact pressures. Crack length and load location were considered in determination of probable crack propagation mechanisms and fracture modes. Positive K$\_$I/ values were obtained for shorter cracks in rolling contact and for all crack lengths when the sliding load was apart from the crack. $_{4}$ was the greatest when the load was directly adjacent to the crack (g/a=${\pm}$1). Sliding friction caused a substantial increase of both K$\_$I/$\^$max/ and $_{4}$$\^$max/. The effective Mode I stress intensity factors, K$\_$eff/, were the greatest at g/a=${\pm}$1, showing the significance of high shear stresses generated by loads adjacent to surface cracks. Such behavior of K$\_$eff/ suggests mechanisms for surface pitting by which surface cracks may propagate along their original plane under repeated rolling or sliding contact.

• 대한기계학회논문집
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• 제14권3호
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• pp.617-623
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• 1990

본 연구에서는 표면방향과 깊이 방향으로 표면균열의 피로성장률이 다르게 나 타나고 있는 경우의 표면균열 형상변화를 표면균열의 균열 열림을 고려하여 해석할 수 있는 식이 수정 제안되었으며, 압력용기 소재에서 측정된 표면균열의 형상변화와 본 연구에서 제안된 형상 변화식에 의한 예측과 비교 분석하였다. 또한 균열 성장과 형 상변화를 평균 응력강도계수에 대해 분석하였고 다른 표면균열 형상 변화식들에 의한 표면균열 형상변화해석이 같이 비교 검토되었다.

• 대한기계학회논문집
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• 제19권5호
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• pp.1229-1242
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• 1995

The thermal shock stress intensity factors of semi-elliptical surface crack in finite plate and the stress intensity fractors of embedded elliptical crack in turbine rotor is determined by means of Vainshtok weight function method. In case of semi-elliptical surface crack, the solution is compared with previous solution. The stress intensity factor for embedded elliptical crack in turbine rotor loaded by centrifugal and thermal loading is also determined. In this case, the value of stress intensity factor is larger at crack contour near internal radius surface and is almost constant at the crack contour farther from internal radius surface.

• 한국해양공학회지
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• 제9권1호
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• pp.83-91
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• 1995

Surface defects in structural members are apt to be origins of fatigue cracks growth, which may cause serious failure of whole structures. Most structure has a part where stress concentrates such as welded joints, corner parts, etc. And then, analysis on crack growth and penetration from these defects, therefore, is one of the most important subjects for the reliability of LBB design. The present paper has performed an experimental and analysis on the fatigue crack propagation by variety in crack length of surface cracked plate with stress concentration part. The crack growth behavior can be explained quantitatively by using Newman-Raju equation and the stress partitioning method proposed by ASME B&P Code Sec. XI. The stress concentration factor $K_t$ has affected on the crack growth. The crack growth after penetration depends upon the initial front side crack length.

• 한국해양공학회지
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• 제11권3호
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• pp.29-38
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• 1997

Crack penetration behavior by fatigue crack propagation and measurements of AE before-and-after crack penetration were examined using SS41 steel plate. Experimental crack shape of SU type was in good agreement with calculated shape rather than S type. Crack propagation behavior on the front surface appears not to change markedly after penetration. However, crack growth on the back surface appears to accelerate as reported by author. As a crack propagates, AE occurred heavily just before penetration. Then, it decreases and crack is penetrating. A transition from plane strain to plane stress was observed by fractographic study. At this time, separation of fracture surface was shown which affects AE occurrence.

• 한국정밀공학회지
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• 제16권12호
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• pp.143-151
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• 1999

The shape of surface micro-crack is very irregular due to nonhomogeneous microstructure but is very important in respect to qualitative estimation of fatigue life. Fractal geomety can quantify the shape of surface mciro-crack. Fractal dimension is measured for surface micro-cracks with coast line and box counting method and estimates cycle ration in Al 2024-T3. The average fractal dimension $D_{favg}$ of surface micro-cracks has 3-parameter weibull distribution and location parameter is nearly constant but shape parameter decreases as cycle ration increases. The fractal dimension by coast line method is measured for individual surface micro-crack but the fractal dimension by box countin method is measured for all the surface micro-cracks under sampling area. Therefore, This paper shows fractal dimension $D_{fb}$ can predict cycle ratio $N/N_f$ more convenient than fractal dimension $D_{favg}$.

• 오토저널
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• 제14권2호
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• pp.65-75
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• 1992

An analytical scheme for predicting the crack aspect pattern of materials which contain twin surface cracks was developed. Fatigue tests were performed on twin surface cracked PMMA plate specimens to obtain the interaction factor accounting for the interference effect of adjacent cracks. Here, the interaction factor is defined as the ratio of the stress intensity factor for twin surface cracks to that for a single surface crack. From the analysis of the fatigue test result, the interaction factor was presented as the ninth-order polynomial expression having a function of dimensionless crack spacing ratio. Then the polynomial expression was incorporated into the prediction program of the crack aspect pattern for twin surface cracked materials. And, the interaction effect and the coalescence condition of adjacent cracks were simplified in the newly developed prediction scheme of the crack aspect pattern. The predicted crack growth pattern using the prediction scheme was compared with test data from PMMA specimen. The predicted pattern agreed well with the test data.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.521-527
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• 1997

Irregular shapes and growth behavior of surface micro-crack showed very complex and nonlinear propeties and many investigators have performed theoretical analysesand experiments on them to characterize fatigue strength. They had difficulties in estimating fatigue life due to random distribution, growth and coalescence of surface micro-cracks. The straightness of crack growth along intergranular and transgranular was prevented from irregular microstructure and precipitates. Euclid geometry can't quantify shape of surface micro-crack but ftractal geometry can. Therefore, it is suggested that average fractal dimension of surface micro-cracks is able to estimate fatigue life but fractal dimension of maximum surface micro-crack is not in Al 2024-T3 alloy.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 추계학술대회
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• pp.1222-1227
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• 2003

Pitting wear is a dominant form of polyethylene surface damage in total knee replacements, and may originate from surface cracks that propagate under repeated tribological contact. In this study, stress intensity factors, $K_{I}$ and $K_{II}$, were calculated for a surface crack in a polyethylene - CoCr - bone system under the rolling and/or sliding contact pressures. Crack length and load location were considered in determination of probable crack propagation mechanisms and fracture modes. Positive $K_{I}$ values were obtained for shorter cracks in rolling contact and for all crack lengths when the sliding load was apart from the crack. $K_{II}$, was the greatest when the load was directly adjacent to the crack $(g/a={\pm}1)$. Sliding friction caused a substantial increase of both $K_{I}^{max}$ and $K_{II}^{max}$. The effective Mode I stress intensity factors, $K_{eff}$, were the greatest at $g/a={\pm}1$, showing the significance of high shear stresses generated by loads adjacent to surface cracks. Such behavior of $K_{eff}$ suggests mechanisms for surface pitting by which surface cracks may propagate along their original plane under repeated rolling or sliding contact.