• Title/Summary/Keyword: Crack Mode

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Prediction of fracture in hub-hole expansion process using new ductile fracture criterion (새로운 연성파괴기준을 이용한 허브홀 확장과정에서의 파단 예측)

  • Ko Y. K.;Lee J. S.;Kim H. K.;Park S. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.163-166
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    • 2005
  • A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. The hub-hole expansion process is different from conventional forming processes or hole flanging processes from the view-point of its deformation mode and forming of a thick plate. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed fur finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio is compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

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Influences of heating processes on properties and microstructure of porous CeO2 beads as a surrogate for nuclear fuels fabricated by a microfluidic sol-gel process

  • Song, Tong;Guo, Lin;Chen, Ming;Chang, Zhen-Qi
    • Nuclear Engineering and Technology
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    • v.51 no.1
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    • pp.257-262
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    • 2019
  • The control of microstructure is critical for the porous fuel particles used for infiltrating actinide nuclides. This study concerns the effect of heating processes on properties and microstructure of the fuel particles. The uniform gel precursor beads were synthesized by a microfluidic sol-gel process and then the porous $CeO_2$ microspheres, as a surrogate for the ceramic nuclear fuel particles, were obtained by heating treatment of the gel precursors. The fabricated $CeO_2$ microspheres have a narrow size distribution and good sphericity due to the feature of microfluidics. The effects of heating processes parameters, such as heating mode and peak temperatures on the properties of microspheres were studied in detail. An optimized heating mode and the peak temperature of $650^{\circ}C$ were selected to produce porous $CeO_2$ microspheres. The optimized heating mode can avoid the appearance of broken or crack microspheres in the heating process, and as-prepared porous microspheres were of suitable pore size distribution and pore volume for loading minor actinide (MA) solution by an infiltration method that is used for fabrication of MA-bearing nuclear fuel beads. After the infiltration process, $1000^{\circ}C$ was selected as the final temperature to improve the compressive strength of microspheres.

Evaluation of Weld Defects in Stainless Steel 316L Pipe Using Guided Wave (스테인레스 316L강의 배관용접결함에 대한 유도초음파 특성 평가)

  • Lee, Jin-Kyung;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.46-51
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    • 2015
  • Stainless steel is a popular structural materials for liquid-hydrogen storage containers and piping components for transporting high-temperature fluids because of its superior material properties such as high strength and high corrosion resistance at elevated temperatures. In general, tungsten inert gas (TIG) arc welding is used for bonding stainless steel. However, it is often reported that the thermal fatigue cracks or initial defects in stainless steel after welding decreases the reliability of the material. The objective of this paper is to clarify the characteristics of ultrasonic guided wave propagation in relation to a change in the initial crack length in the welding zone of stainless steel. For this purpose, three specimens with different artificial defects of 5 mm, 10 mm, and 20 mm in stainless steel welds were prepared. By considering the thickness of s stainless steel pipe, special attention was given to both the L(0,1) mode and L(0,2) mode in this study. It was clearly found that the L(0,2) mode was more sensitive to defects than the L(0,1) mode. Based on the results of the L(0,1) and L(0,2) mode analyses, the magnitude ratio of the two modes was more effective than studying each mode when evaluating defects near the welded zone of stainless steel because of its linear relationship with the length of the artificial defect.

Numerical study on mechanical and failure properties of sandstone based on the power-law distribution of pre-crack length

  • Shi, Hao;Song, Lei;Zhang, Houquan;Xue, Keke;Yuan, Guotao;Wang, Zhenshuo;Wang, Guozhu
    • Geomechanics and Engineering
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    • v.19 no.5
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    • pp.421-434
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    • 2019
  • It is of great significance to study the mechanical properties and failure mechanism of the defected rock for geological engineering. The defected sandstone modeling with power-law distribution of pre-cracks was built in this paper by Particle Flow Code software. Then the mechanical properties of sandstone and the corresponding failure process were meticulously analyzed by changing the power-law index (PLI) and the number of pre-cracks (NPC). The results show that (1) With the increase of the PLI, the proportion of prefabricated long cracks gradually decreases. (2) When the NPC is the same, the uniaxial compressive strength (UCS) of sandstone increases with the PLI; while when the PLI is the same, the UCS decreases with the NPC. (3) The damage model of rock strength is established based on the Mori-Tanaka method, which can be used to better describe the strength evolution of damaged rock. (4) The failure mode of the specimen is closely related to the total length of the pre-crack. As the total length of the pre-crack increases, the failure intensity of the specimen gradually becomes weaker. In addition, for the specimens with the total pre-crack length between 0.2-0.55 m, significant lateral expansion occurred during their failure process. (5) For the specimens with smaller PLI in the pre-peak loading process, the concentration of the force field inside is more serious than that of the specimens with larger PLI.

Optimization of Crack-Free Polytypoidally Joined Dissimilar Ceramics of Functionally Graded Material (FGM) Using 3-Dimensional Modeling (폴리타이포이드 경사 방식으로 접합 된 이종 세라믹간의 적층 수의 최적화 및 잔류응력 해석에 대한 연구)

  • Ryu, Sae-Hee;Park, Jong-Ha;Lee, Sun-Yong;Lee, Jae-Sung;Lee, Jae-Chul;Ahn, Sung-Hoon;Kim, Dae-Keun;Chae, Jae-Hong;Riu, Do-Hyung
    • Korean Journal of Materials Research
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    • v.18 no.10
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    • pp.547-551
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    • 2008
  • Crack-free joining of $Si_3N_4\;and\;Al_2O_3$ using 15 layers has been achieved by a unique approach introducing Sialon polytypoids as a functionally graded materials (FGMs) bonding layer. In the past, hot press sintering of multilayered FGMs with 20 layers of thickness $500{\mu}m$ each has been fabricated successfully. In this study, the number of layers for FGM was reduced to 15 layers from 20 layers for optimization. For fabrication, model was hot pressed at 38 MPa while heating up to $1700^{\circ}$, and it was cooled at $2^{\circ}$/min to minimize residual stress during sintering. Initially, FGM with 15 layers had cracks near 90 wt.% 12H / 10 wt.% $Al_2O_3$ and 90 wt.% 12H/10 wt.% $Si_3N_4$ layers. To solve this problem, FEM (finite element method) program based on the maximum tensile stress theory was applied to design optimized FGM layers of crack free joint. The sample is 3-dimensional cylindrical shape where this has been transformed to 2-dimensional axisymmetric mode. Based on the simulation, crack-free FGM sample was obtained by designing axial, hoop and radial stresses less than tensile strength values across all the layers of FGM. Therefore, we were able to predict and prevent the damage by calculating its thermal stress using its elastic modulus and coefficient of thermal expansion. Such analyses are especially useful for FGM samples where the residual stresses are very difficult to measure experimentally.

Simulation study on CFRP strengthened reinforced concrete beam under four-point bending

  • Zhang, Dongliang;Wang, Qingyuan;Dong, Jiangfeng
    • Computers and Concrete
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    • v.17 no.3
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    • pp.407-421
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    • 2016
  • This paper presents numerical modeling of the structural behavior of CFRP (carbon fiber reinforced polymer) strengthened RC (reinforced concrete) beams under four-point bending. Simulation of debonding at the CFRP-concrete interface was focused, as it is the main failure mode of CFRP strengthened RC beams. Here, cohesive layer was employed to model the onset of debonding, which further helps to describe the post debonding behavior of the CFRP strengthened RC beam. In addition, the XFEM approach was applied to investigate the effects of crack localization on strain field on CFRP sheet and rebar. The strains obtained from the XFEM correlate better to the test results than that from CDP (concrete damaged plasticity) model. However, there is a large discrepancy between the experimental and simulated loaddisplacement relationships, which is due to the simplification of concrete constitutive law.

Exterior Joint Behavior of Low-Rise Reinforced Concrete Frame with Non-Seismic Detail (비내진 상세를 가진 저층 R.C조의 외부접합부 거동)

  • 김영문;기찬호;장준호;이세웅;김상대
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04b
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    • pp.481-486
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    • 1998
  • In this paper, elastic and inelastic behavior of exterior joint of moment-resisting R.C frame with non-seismic detail subjected to reversed cyclic lateral load such as earthquake excitations was investigated. 1/2-scals subassemblage exterior beam-column joint including slab was manufactured based on similitude law. Then, pseudo static test under the displacement control was performed. The results of 1)crack pattern and failure mode, 2)degradation stiffness and strength, energy dissipation capacity from load-displacement hysteresis curve, 3)strain of steel were analysed.

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An Experimental Study on the Flexural Behavior of Slabs Using Kaiser Truss (Kaiser Truss를 사용한 일방향 슬래브의 휨 거동에 관한 연구)

  • 김형근;곽노현;류승곤;이희발;정헌수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.04a
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    • pp.30-35
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    • 1994
  • In order to investigate on the behavior of one-way slab with Kaiser. Truss, such as flexural strength, failure mode, and ductile capacity, a total of twenty specimens have been tested and compared with the R.C slab without Kaiser Truss. The major variables are Kaiser Truss intervals(30, 40, 60cm), half slab thickness. Test results showed that support interval of half pc slab can be determined by the flexural strength which causes the concrete crack and there are horizontal cracks between upper concrete and half slab in the connection of the specimen with kaiser truss interval 60cm.

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Detection of Axial Defects in Pipes Using Chirplet Transform (첩릿변환을 이용한 배관 축방향 결함검출)

  • Kim, Young-Wann;Park, Kyung-Jo
    • Journal of Power System Engineering
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    • v.20 no.4
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    • pp.26-31
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    • 2016
  • The implementation of chirplet transform to locate axially aligned defects in pipes has been investigated. The results are obtained from experiments performed on a carbon steel pipe using magnetostrictive sensors. Chirplet transform is applied to the reflected signal to separate the individual modes from dispersive and multimodal waveform. The separated modes are used to calculate reflection coefficients which would be used to characterize defects. It is found that the reflection from a defect consists of the wave pulses with gradually decaying amplitudes. Also the results show that the reflection coefficient initially increases with the crack length but finally reaches an oscillating regime.

Calculation of Stress Intensity Factor in 2-D Using $J_k$-Integral for a Rectilinear Elastic Anisotropic Body (2차원 선형 탄성 이방성 재료에서 $J_k$-적분을 이용한 응력확대계수 계산)

  • An, Deuk-Man;Choi, Chang-Yeon
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.134-142
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    • 2001
  • The integrals $J_k$(k=1,2) in the rectilinear anisotropis body in 2-D were determined using Lekhnitskii formalism. The relationship between $J_k$ and stress intensity factors are implified by the important equation between elastic compliance. The numerical evaluation of stress intensity factor for the single edge crack in mixed mode is determined by superposing known exact solutions.

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