• Title/Summary/Keyword: Crack Measurement

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Measurement of load history of Kyoung-Bu line by using the diesel locomotive (디젤기관차를 이용한 경부선의 하중이력 측정)

  • 함영삼;서정원;오택열
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.652-659
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    • 2000
  • The machine structure or parts has been arrive at a fracture, depend on crack by repeated load. Machine designer is estimate of fatigue strength in early stages the design for prevent fatigue fracture, then necessary its load history. This research study is using diesel locomotive in measurement of load history for fatigue design of rolling stock. The relation between velocity and amplitude of load history was found. We confirmed that the increase of velocity make to increase the magnitude of amplitude.

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Evaluation of a Back Face Strain Compliance of CT specimen (CT시험편의 Back Face Strain Compliance 평가)

  • Kim, Won Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.686-691
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    • 2016
  • In welded steel structures, there are many stress concentration sites such as weld beads, and welding defects are likely to occur at the welded parts. When a repeated fatigue load acts on a stress concentration site, fatigue crack occurs and propagates, leading to fatigue fracture. Therefore, it is necessary to understand fatigue life, crack initiation life, and crack propagation life in order to prevent fatigue failure. In this study, a compliance method was derived for use in the study of fatigue crack propagation characteristics. This compliance can be used for automated measurement of fatigue cracks. The compliance was calculated using an in-house FEM program for a CT specimen. The results of this calculation are presented in relation to a/W and compared with calculation results using the J integral and a program from a previous study. In addition, the strain distribution in the upward and downward directions was calculated from the center of the back face of the CT specimen. In this distribution, the strain tended to decrease from the center to the top and bottom. The compliance method was achieved from these calculations and can be used for automatic execution of crack propagation tests.

Development of Image Processing for Concrete Surface Cracks by Employing Enhanced Binarization and Shape Analysis Technique (개선된 이진화와 형상분석 기법을 응용한 콘크리트 표면 균열의 화상처리 알고리즘 개발)

  • Lee Bang-Yeon;Kim Yun-Yong;Kim Jin-Keun
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.361-368
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    • 2005
  • This study proposes an algorithm for detection and analysis of cracks in digital image of concrete surface to automate the measurement process of crack characteristics such as width, length, and orientation based on image processing technique. The special features of algorithm are as follows: (1) application of morphology technique for shading correction, (2) improvement of detection performance based on enhanced binarization and shape analysis, (3) suggestion of calculation algorithms for width, length, and orientation. A MATLAB code was developed for the proposed algorithm, and then test was performed on crack images taken with digital camera to examine validity of the algorithm. Within the limited test in the present study, the proposed algorithm was revealed as accurately detecting and analyzing the cracks when compared to results obtained by a human and classical method.

Detection of a Surface-Breaking Crack Using the Surface Wave of a Laser Ultrasound (레이저 초음파의 표면파를 이용한 표면결함 측정)

  • Park, Seung-Kyu;Jung, Hyun-Kyu;Baik, Sung-Hoon;Lim, Chang-Hwan;Joo, Young-Sang;Kang, Young-June
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.2
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    • pp.84-89
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    • 2006
  • A laser ultrasonic inspection system is a non-contact inspection device which generates and measures ultrasounds by using laser beams. A laser ultrasonic inspection system provides a high measurement resolution because the ultrasonic signal generated by a pulse laser beam has a wide-band spectrum and the ultrasonic signal is measured from a small focused spot of a measuring laser beam. In this paper, we have investigated the detection techniques of a surface-breaking crack by using the laser ultrasonic surface waves. A crack acts as a low pass filter whose cut-off frequency is lowered in proportion to the depth of a crack. And, the center frequency value of a spectrum is decreased in proportion to the depth of a crack. In this paper, we extracted the crack information by using the frequency attenuation from the normalized transfer function spectrum of a surface-breaking crack. Also, we effectively measured the crack depth by using the decreasing value of the center frequency from a crack passed ultrasonic signal. The proposed measuring techniques of crack depths provided more precise information than the amplitude measuring technique.

A Study on Confocal Microscope for A Precise 3-Dimensional Surface Measurement (물체표면의 3차원 정밀형상측정을 위한 공초점 현미경에 관한 연구)

  • 송대호;안중근;강영준;채희창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.233-236
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    • 1997
  • In modem industry, the accuracy and the surface-finish requirements for machined parts have been becoming ever more stringent. Optical method in measurements is playing an important role in vibration measurement, crack and defect detection and surface topography with the advent of opto-mechatronics. In this study, the principle of the general confocal microscope is introduced for surface measurement, and the advanced confocal microscope that has better measuring speed than the traditional confocal microscope is developed. A study on improving the resolution of the advanced confocal microscope is followed. Finally, Software for data acquisition and analysis of various parameters in surface geometrical features has been developed.

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A Feasibility Study on the Damage Detection of Infinite Beams Using the Structural Intensity Measurement Technique (진동 인텐시티 계측 방법을 이용한 무한보의 손상감지에 관한 기초 연구)

  • Huh, Young-Cheol;Lee, Jong-Won;Kim, Jae-Kwan;Kil, Hyun-Gwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.54-58
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    • 2008
  • The structural intensities have been applied to understand a source point and the path of vibrational energy flows in interested structures by many researchers. In this paper, a feasibility study was carried out to investigate the characteristics of a damaged beam with a inflicted open crack using the structural intensities. The damaged beam was taken as a continuous system with equivalent bending stiffness and the flexural vibrations were only considered in numerical simulation and experiments. A four(4)-transducer array was used to measure the flexural vibrations of the beam and the structural intensities were estimated by means of cross spectral density method. As a result, the magnitude changes of the structural intensities could be observed in the vicinity of the damage location and a damage index was newly proposed to identify the damage zone. It has been confirmed that the measurement of the structural intensities was simple and effective method to find out the damage zone.

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Development of Steam-Generator UT System and Experimental Verification (증기발생기 전열관 확관부의 초음파 검사장치 및 적용기술개발)

  • Park, Jae-Seok;Hong, Soon-Sin;Park, Chi-Seung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.442-448
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    • 2007
  • The ultrasonic inspection system for the expansion/transition area of steam generator tube was successfully developed. Variety of artificial flaw and real track specimen was tested using the UT system to verify the performance of the system. All artificial flaws of which through-wall depth larger than 10% was clearly detected by UT system. Measurement results of through-wall depth of flaws larger than 20% had good linearity and reproducibility with 3.27 of standard deviation. Results of real crack specimen test suggested that the detection limit of real crack strongly depends on the track morphology. A potential for measurement of PRL(percentage of remaining ligament) was recognized by the real crack specimen test.

A novel semi-empirical technique for improving API X70 pipeline steel fracture toughness test data

  • Mohammad Reza Movahedi;Sayyed Hojjat Hashemi
    • Steel and Composite Structures
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    • v.51 no.4
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    • pp.351-361
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    • 2024
  • Accurate measurement of KIC values for gas pipeline steels is important for assessing pipe safety using failure assessment diagrams. As direct measurement of KIC was impossible for the API X70 pipeline steel, multi-specimen fracture tests were conducted to measure JIC using three-point bend geometry. The J values were calculated from load-displacement (F-δ) plots, and the associated crack extensions were measured from the fracture surface of test specimens. Valid data points were found for the constructed J-Δa plot resulting in JIC=356kN/m. More data points were added analytically to the J-Δa plot to increase the number of data points without performing additional experiments for different J-Δa zones where test data was unavailable. Consequently, displacement (δ) and crack-growth (Δa) from multi-specimen tests (with small displacements) were used simultaneously, resulting in the variation of Δa-δ (crack growth law) and δ-Δa obtained for this steel. For new Δa values, corresponding δ values were first calculated from δ-Δa. Then, corresponding J values for the obtained δ values were calculated from the area under the F-δ record of a full-fractured specimen (with large displacement). Given Δa and J values for new data points, the developed J-Δa plot with extra data points yielded a satisfactory estimation of JIC=345kN/m with only a -3.1% error. This is promising and showed that the developed technique could ease the estimation of JIC significantly and reduce the time and cost of expensive extra fracture toughness tests.

Development of the Fixed Slab Analogy Device for the Measurement of Stress Intensity Factor (응력확대계수 측정용 고정 슬랩상사 장치의 개발)

  • 정진석;최선호;황재석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.11
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    • pp.1999-2010
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    • 1992
  • The fixed slab analogy device which can measure stress intensity factors(S.I.F) experimentally by slab analogy theory is developed in this paper. The margin of errors resulted from the new testing apparatus are between 0.02% and 8.25%. Therefore, it is assured that this one can be effectively used for the more accurate measurement of S.I.F.( $k_{I}$, $k_{I I}$) than conventional apparatus. The pitch of master grating used in this experiment is 0.1mm It is known that the ratio of the distance from crack tip to the crack length on obtaining the accurate stress intensity factor is between 0.4 and 0.7. The optimum curvature radius of slab is about 125mm. The thickness of slab(plate) used in the fixed slab analogy device is 0.05mm(P.V.C. ; E = 64 MN/ $m^{2}$, .nu.=0.38), which is proved to be suitable for the test. The optimum material for the frame(slab`s external boundary) is a alloy tool steel(SKS 5) plate and its thickness is 1mm. In this research, the rigid cracks are directly bonded to the slab surface by cyanoacrylate adhesive for the easiness of slab making and conformity to the practical crack figure. The material of rigid crack is thin steel plate. It is expected that the developed method can be used effectively for the analysis of $k_{I}$ and $k_{I I}$ of arbitrary shaped or distributed cracks.cks.

A Study on the High Temperature Creep Crack Growth Properties for Steam Turbine Rotor Steel under Static and Cyclic Loading Condition (화력 발전용 고압 로터강의 정하중 및 변동하중하의 고온 크립 균열전파 특성에 관한 연구)

  • O, Se-Gyu;Jeong, Sun-Eok
    • Journal of Ocean Engineering and Technology
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    • v.5 no.2
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    • pp.207-207
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    • 1991
  • The crack length measurements by electrical potential(EP) method for 1% Cr-Mo-V and 12%Cr steel of 0.5T-CT specimen were performed at $500^{\circ}C, 600^{\circ}C 700^{\circ}C$, and an applicability of stress intensity factor($K_I$), net section stress($\sigma_{net}$), $C^*$-ingegral and $C_t$ parameter was studied to measure creep crack growth rate(da/dt) with side groove and without side groove under static and cyclic loading condition. The experimental result could be summarized as follows: 1) Crack measurement by EP method was available and coincided with the Johnson,s analytical equation. 2) da/dt by $K_I$ and $\sigma_{net}$ was not adequate because of the wide scatter band according to load and temperature, but $C^*$-integral, except for transition region, was adequate. 3) $C_t$ parameter showed the best fitted line through total creep region without relating with both temperature and load condition. 4) Under the cyclic loading condition, $C_t$ parameter was proper to extimate da/dt. And it was shown that da/dt for 1% Cr-Mo V steel under the static condition(R=1) was 1.16 times faster than the case under cyclic loading(R=0), and for 12% Cr steel, 1.43 times.