• Title/Summary/Keyword: Crack Initiation Stress Intensity Factor

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Fatigue Crack Initiation and Propagation at Notches (노치 에서의 피로 균열 발생 과 전파 에 관한 연구)

  • 이강용;이택성
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.2
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    • pp.141-144
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    • 1984
  • The fatigue limits of crack initiation and propagation on the edge elliptical notched semi-infinite plate under completely reversed fatigue stress are determined theoretically. Assuming that the crack initiation and propagation occur when stress intensity factors of notched plate reach the critical values obtained from critical micro-crack length under plain fatigue limit loading and the threshold stress intensity factory, respectively, the fatigue limits of crack initiation and propagation are obtained. The induced theoretical fatigue limit of crack initiation is expressed in terms of plain fatigue limit, critical micro-crack length and notch shape. The one of crack propagation is in terms of threshold stress intensity factor, plain fatigue limit and notch shape. These theoretical results are showed to be in good agreement of Frost's experimental data.

Stress Corrosion Cracking in the Pre-Cracked Specimens of Type 403 Stainless Steel

  • Kim, Jong Jip
    • Corrosion Science and Technology
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    • v.3 no.1
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    • pp.14-19
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    • 2004
  • Crack growth rate and threshold stress intensity factor for stress corrosion cracking(SCC), $K_{ISCC}$ were measured for type 403 stainless steel in 3,5% NaCl solution at room temperature and SCC was monitored by electrochemical noise technique during $K_{ISCC}$ testing. In rising load test, pits were formed at the tip of pre-crack for the pre-cracked compact tension specimen unlike in smooth round specimen in which only unstable pits were observed and hence immune to SCC. Micro-cracks were found to initiate from the pits in the former specimen, and initiation of micro-crack as well as macro-crack was detected by electrochemical noise technique in rising load $K_{ISCC}$ tests. Crack growth rate increased with increasing either displacement rate or stress intensity factor at crack initiation and was higher in rising load $K_{ISCC}$ test compared to constant load $K_{ISCC}$ test at given stress intensities.

Effect of Nitriding on Fatigue Crack Initiation and Growth Rate in Ni-Cr-Mo Steel (SNCM강의 피로균열의 발생 및 전파속도에 미치는 질화처리의 영향)

  • Kim, Min-Gun;Lim, Bok-Kyu
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.6
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    • pp.315-319
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    • 2003
  • Effect of nitriding on fatigue crack initiation and growth rate has been studied in Ni-Cr-Mo steel. Specimens were nitrided at $860^{\circ}C$ for 15 hr. The fatigue limit of nitrided specimens were superior to those ofannea1ed($860^{\circ}C$, 15 hr) specimens. Based on detailed observations of slip band and micro crack initiation, it is concluded that the excellent fatigue limit of nitrided specimens is attributed to improved slip initiation resistance by nitriding. The characteristic of fatigue crack growth rate of nitrided specimens was investigated by comparing with those of annealed specimens. It was found that the crack growth rate was markedly decreased and the threshold stress intensity factor range was improved by nitriding. It is concluded that the excellent fatigue limit of nitrided specimens is also attributed to improved fatigue crack growth rate and threshold stress intensity factor range by nitriding.

Effect of Nitriding on Fatigue Crack Initiation and Growth Rate in SNCM (SNCM강의 피로균열의 발생 및 전파속도에 미치는 질화처리의 영향)

  • Kim, Min-Gun;Lee, Sang-Ho
    • Journal of Industrial Technology
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    • v.23 no.A
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    • pp.3-7
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    • 2003
  • Effect of nitriding on fatigue crack initiation and growth rate has been studied on SNCM. Specimens were nitrided for 15 hr at $860^{\circ}C$. The fatigue limit of nitrided specimens was superior to that of annealed($860^{\circ}C$, 15 hr) specimens. Based on detailed observations of slip band and micro crack initiation, it is concluded that the excellent fatigue limit of nitrided specimens is attributed to improved slip initiation resistance by nitriding. The characteristic of fatigue crack growth rate of nitrided specimens was investigated and compared with those of annealed specimens. It was found that by nitriding the crack growth rate was markedly decreased and the threshold stress intensity factor range was improved. It is concluded that the excellent fatigue limit of nitrided specimens is also attributed to improved fatigue crack growth rate and threshold stress intensity factor range by nitriding.

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The Effect of Defect Location Near a Circular Hole Notch on the Relationship Between Crack Growth Rate (da/dN) and Stress Intensity Factor Range (δK) - Comparative Studies of Fatigue Behavior in the Case of Monolithic Al Alloy vs. Al/GFRP Laminate - (원공노치 인근에 발생한 결함의 위치변화가 균열성장률(da/dN) 및 응력확대계수범위(δK)의 관계에 미치는 영향 - 단일재 알루미늄과 Al/GFRP 적층재의 피로거동 비교 -)

  • Kim, Cheol-Woong;Ko, Young-Ho;Lee, Gun-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.344-354
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    • 2007
  • The objective of this study is to investigate the effect of arbitrarily located defect around the circular hole in the aircraft structural material such as Al/GFRP laminates and monolithic Al alloy sheet under cyclic bending moment. The fatigue behavior of these materials may be different due to the defect location. Material flaws in the from of pre-existing defects can severely affect the fatigue crack initiation and propagation behavior. The aim of this study is to evaluate effects of relative location of defects around the circular hole in monolithic Al alloy and Al/GFRP laminates under cyclic bending moment. The fatigue behavior i.e., the stress concentration factor($K_t$), the crack initiation life($N_i$), the relationship between crack length(a) and cycles(N), the relationship between crack growth rate(da/dN) and stress intensity factor range(${\Dalta}K$) near a circular hole are considered. Especially, the defects location at ${\theta}_1=0^{\circ}\;and\;{\theta}_2=30^{\circ}$ was strongly effective in stress concentration factor($K_t$) and crack initiation life($N_i$). The test results indicated the features of different fatigue crack propagation behavior and the different growing delamination shape according to each location of defect around the circular hole in Al/GFRP laminates.

Enhancing the ability of strain energy release rate criterion for fracture assessment of orthotropic materials under mixed-mode I/II loading considering the effect of crack tip damage zone

  • Khaji, Zahra;Fakoor, Mahdi
    • Steel and Composite Structures
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    • v.44 no.6
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    • pp.817-828
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    • 2022
  • In this study, considering dissipated energy in fracture process zone (FPZ), a novel criterion based on maximum strain energy release rate (SER) for orthotropic materials is presented. General case of in-plane loading for cracks along the fibers is assumed. According to the experimental observations, crack propagation is supposed along the fibers and the reinforcement isotropic solid (RIS) concept is employed as a superior model for orthotropic materials. SER in crack initiation and propagation phases is investigated. Elastic properties of FPZ are extracted as a function of undamaged matrix media and micro-crack density. This criterion meaningfully links between dissipated energy due to toughening mechanisms of FPZ and the macroscopic fracture by defining stress intensity factors of the damaged zone. These coefficients are used in equations of maximum SER criterion. The effect of crack initiation angle and the damaged zone is considered simultaneously in this criterion and mode II stress intensity factor is extracted in terms of stress intensity factors of damage zone and crack initiation angle. This criterion can evaluate the effects of FPZ on the fracture behavior of orthotropic material. Good agreement between extracted fracture limit curves (FLC's) and available experimental data proves the ability of the new proposed criterion.

Local stress field for torsion of a penny-shaped crack in a transversely isotropic functionally graded strip

  • Feng, W.J.;Su, R.K.L.
    • Structural Engineering and Mechanics
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    • v.18 no.6
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    • pp.759-768
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    • 2004
  • The torsion of a penny-shaped crack in a transversely isotropic strip is investigated in this paper. The shear moduli are functionally graded in such a way that the mathematics is tractable. Hankel transform is used to reduce the problem to solving a Fredholm integral equation. The crack tip stress field is obtained by taking the asymptotic behavior of Bessel function into account. The effects of material property parameters and geometry criterion on the stress intensity factor are investigated. Numerical results show that increasing the shear moduli's gradient and/or increasing the shear modulus in a direction perpendicular to the crack surface can suppress crack initiation and growth, and that the stress intensity factor varies little with the increasing of the strip's height.

The Effect of Residual Stress on Stress Intensity Factor and Fatigue Crack Growth Rate (잔류응력이 응력세기계수와 피로균열성장율에 미치는 영향)

  • Kang-Yong,Lee;Hong-Key,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.21 no.1
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    • pp.43-47
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    • 1984
  • The purpose of this paper is to investigate theoretically the effect of residual stress due to welding in stress intensity factor of a plate containing the Model I Crack in different crack size and location, and on fatigue crack growth rate. The initiation of crack is found to be possible only in the region of tensile residual stress. The most dangerous crack has the values of d/b and a/b equal to about 0.6 and 1.0, respectively, where d/b is the ratio of distance from the crack to welding bead and the width of tensile residual stress region and a/b is the ratio of crack length and tensile residual stress region. The crack perpendicular to and on the line of welding bead and with a/b equal to about 0.6 has maximum stress intensity factor. The theoretical fatigue crack growth rate under residual stress and applied stress, which is obtained from Forman's Law by stress superposition, is relatively in good agreement with Glinka's[8] experimental value. The fatigue crack growth is shown to be retarded due to residual stress distribution.

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A Study on the Fatigue Life Assessment for Load-carrying Fillet Welded Joints using Stress Intensity Factor (응력확대계수를 이용한 하중 전달형 필릿 용접부의 피로강도 평가에 관한 연구)

  • Kim, Myung-Hyun;Kang, Sung-Won;Kim, Hyoung-Rae
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.97-102
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    • 2008
  • It is well known that there exist two typical fatigue crack initiation locations in ship structures: one is the weld toe and the other is the weld root where partial penetration weld is performed. In particular, it is important for fillet weldments to avoid weld root cracking in order to prevent catastrophic failure particularly in ship structures. Therefore detail considerations are required for cruciform joints with partial penetration when there is a possibility of weld root crack initiation. For these reasons, fatigue tests on welded joints were performed in this study. Concept of stress intensity factor(SIF) by means of fracture mechanics is applied for predicting fatigue life of fillet welded joints.

The Research of Fatigue-Crack Initiation and Propagation for S35C Steel (S35C강의 피로균열 발생 및 진전에 관한 연구)

  • 진영준
    • Journal of the Korean Society of Safety
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    • v.16 no.1
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    • pp.31-36
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    • 2001
  • Surface crack growth characteristics and influence of the stress amplitude in rotary bending fatigue test were evaluated for annealed S35C steel, and than fractal dimensions of fatigue crack paths estimated using the box counting method. The following results that will be helpful to understand the fatigue crack growth mechanism were obtained. (1) Crack growth rate ds/dN and db/dN (s : half crack length at the surface crack, b : crack depth) depended on stress amplitude (${\Delta}{\sigma}/2$), stress intensity factor range (${\Delta}K_A, {\Delta}K_C$) and crack length. (2) At the effect area of 0.3 mm hole notch (s<0.5 mm) crack growth rate did not depend on these factors. (3) The fractal dimensions (D) increased with stress amplitude (${\Delta}{\sigma}/2$) but decreased with cyclic number.

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