• Title/Summary/Keyword: Crack Growth Prediction

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A Study on the Prediction of Fatigue Crack Growth Rate in Stainless Steel Weldments (스테인레스강 용접부의 피로균열 전파속도 예측에 관한 연구)

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    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.68-78
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    • 1998
  • Welding structure contains residual stress due to thermal-plastic strain during welding process, and its magnitude and distribution depend on welding conditions. Cracks initiate from various defects of the weldment, propagate and lead to final fracture, The crack initiation and propagation processes are affected by the magnitude and distribution. Therefore, the magnitude and distribution of weldment residual stress should be considered for safety design and service of welding structures. Also it is very important that more accurate assessment method of fatigue crack growth must take into account the redistributing the residual stress quantitively. because the residual stress in weldment has characteristics of its redistribution with loading magnitude, number of cycles and fatigue crack propagation. In this study fatigue crack behavior of STS-304 weldment was investigated during crack propagation into tensile residual stress region or compressive residual stress region. Crack growth rates were predicted and compared with experimental results.

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Characterization of Fracture Behavior in Repaired Skin/Stiffener Structure with an Inclined Central Crack

  • Chung, Ki-Hyun;Yang, Won-Ho;Heo, Sung-Pil
    • Journal of Mechanical Science and Technology
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    • v.16 no.5
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    • pp.599-608
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    • 2002
  • Finite element analysis for the stress intensity factor (SIF) at the skin/stiffener structure with inclined central crack repaired by composite stiffened panels is developed. A numerical investigation was conducted to characterize the fracture behavior and crack growth behavior at the inclined crack. In order to investigate the crack growth direction, maximum tangential stress (MTS) criterion are used. Also, this paper is to study the performance of the effective bonded composite patch repair of a plate containing an inclined central through-crack. The main objective of this research is the validation of the inclined crack patching design. In this paper, the reduction of stress intensity factors at the crack-tip and prediction of crack growth direction are determined to evaluate the effects of various non-dimensional design parameter including; composite patch thickness and stiffener distance. We report the results of finite element analysis on the stiffener locations and crack slant angles and discuss them in this paper. The research on cracked structure subjected to mixed mode loading is accomplished and concludes that more work using a different approaches is necessary. The authors hope the present study will aid those who are responsible for the repair of damaged aircraft structures and also provide general repair guidelines.

Experimental Validation of Crack Growth Prognosis under Variable Amplitude Loads (변동진폭하중 하에서 균열성장 예측의 실험적 검증)

  • Leem, Sang-Hyuck;An, Dawn;Lim, Che-Kyu;Hwang, Woongki;Choi, Joo-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.3
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    • pp.267-275
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    • 2012
  • In this study, crack growth in a center-cracked plate is predicted under mode I variable amplitude loading, and the result is validated by experiment. Huang's model is employed to describe crack growth with acceleration and retardation due to the variable loading effect. Experiment is conducted with Al6016-T6 plate, in which the load is applied, and crack length is measured periodically. Particle Filter algorithm, which is based on the Bayesian approach, is used to estimate model parameters from the experimental data, and predict the crack growth of the future in the probabilistic way. The prediction is validated by the run-to-failure results, from which it is observed that the method predicts well the unique behavior of crack retardation and the more data are used, the closer prediction we get to the actual run-to-failure data.

A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure (II) (선체 용접부의 균열진전 및 피로수명예측에 관한 연구(II))

  • Kim, Kyung-Su;Shim, Chun-Sik;Kwon, Young-Bin;Ko, Hee-Seung;Ki, Hyeok-Geun;Viswanathan, K.K.
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.679-687
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    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of crack initiation and propagation stages. For a welding member in ship structure, the fatigue crack propagation life is more important than the fatigue crack initiation life. To calculate precisely the fatigue crack propagation life at the critical welding location, the knowledge of the residual stress sensitivity on the fatigue strength is necessary. In this study, thermo elastic-plastic analysis was conducted in order to examine the effect of residual stress on the fatigue crack propagation life. Also the fatigue crack propagation lives considering residual stress were calculated using fatigue crack growth code, AFGROW, on the basis of fracture mechanics. AFGROW is widely used for fatigue crack growth predictions under constant and variable amplitude loading. The reliability of AFGROW on the fatigue of ship structure was confirmed by the comparison of the estimated results with the fatigue propagation test results.

A Study of Crack Growth Behavior of Al2024 (Al2024의 균열성장거동에 관한 연구)

  • Lee, Won-Seok;Lee, Hyun-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.49-55
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    • 2000
  • This study describes the fatigue characteristics for Al2024 alloy, which is aircraft structure material. For this work, the plane-strain fracture toughness test, the plane-stress fracture toughness test and the crack growth rates test were conducted under the standard testing method. Test equipment is a computer-controlled closed-loop fatigue testing machine. The data of each test result is very important to aircraft structure reliability estimation, life prediction, design analysis, endurance analysis and damage tolerance analysis. In addition, the fatigue crack growth threshold($\DeltaKth$) value decreased as the stress ratio increased. Also, $\DeltaKth$ decreased as the thickness increased in LT, TL directions.

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Creep Crack Growth Properties of Low Pressure Turbine Rotor Steel under Constant Load and Ct

  • Jeong, Soon-Uk
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.95-101
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    • 2002
  • The propagation rate(da/dt) prediction parameter and the microstructure properties of creep crack in domestic 3.3NiCrMov steel were investigated at 550$\^{C}$ by using 0.5" CT specimen under constant load(4090N) and constant Ct(300∼4000N/mhr) condition that was maintained during crack growth of 1mm distance. C* usually increased with crack length though load was reduced in order to maintain constant Ct value as crack growth and considerably showed the scatter band, but Ct depended on load line displacement rate and represented a good relation with da/dt. At constant toad and Ct region, crack growth slope was 0.900 and 0.844 each, in the other hand C* slope was 0.480. Fully coalesced area(FCA) ahead of crack tip was increased as Ct value increase to the critical value, and after that value FCA decreased. The average diameter ditribution of cavity in FCA showed the greatest value about 1.5 ㎛ when Ct=2000N/mhr. The increasing of Ct in FCA view point enlarged the size of damage area and the size reached to maximum 800 ㎛ when Ct=2000N/mhr.

A Stochastic Analysis for Crack Growth Retardation Behavior and Prediction of Retardation Cycle Under Single Overload (단일과대하중하에서 피로균열진전지연거동 및 지연수명의 확률론적 해석)

  • Shim, Dong-Suk;Kim, Jung-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1164-1172
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    • 1999
  • In this study, to investigate the fatigue crack retardation behavior and the variability of retardation cycles, fatigue crack growth tests were conducted on 7075-T6 aluminum alloy under single tensile overload. A retardation coefficient, D was introduced to describe fatigue crack retardation behavior and a random variable, Z to describe the variability of fatigue crack growth. The retardation coefficient was separately formulated according to retardation behavior which is composed of delayed retardation part and retardation part. The random variable, Z was evaluated from experimental data which was obtained from fatigue crack growth tests under constant amplitude load. Using these variables, a probabilistic model was developed on the basis of the modified Forman's equation, and retardation behavior and cycles were predicted under certain overload condition. The predicted retardation curve well agrees with the trend of experimental crack retardation behavior. And this model well predicts the scatter of experimental retardation cycles.

Characteristics of Fatigue Crack Propagation and Fatigue Life Prediction of Thin Sheet Al Alloy (박판 Al 합금재료의 피로균열전파특성과 피로수명예측)

  • Kim, Seung-Gwon;Lee, Ouk-Sub;Yang, Heang-Ryeal;Yeo, In-Cheol;Park, Sung-Wan
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.356-361
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    • 2008
  • In characteristics of fatigue crack propagation, it is important that fatigue life is affected by crack closure phenomenon in thin sheet Al alloy. The purpose of this paper is to analyze the characteristics of fatigue crack propagation in constant loading condition for sheet Al 2024-T3 alloy of two sort of thickness and identify the difference of fatigue life in thin sheet specimen comparing experimental results of thin sheet specimen and relatively thick sheet specimen under same fatigue loading condition. In applying fatigue related material constants from fatigue crack propagation analysis, we attempt to operate the fatigue life estimating process of thin sheet specimen by modified Paris‘ law considering crack closure phenomenon and analyze the experimental and prediction results of fatigue life in thin sheet Al alloy.

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Analysis of small surface crack growth of round bar under rotary bending stress (회전굽힘응력하에서 환봉재의 미소표면균열의 성장거동해석)

  • Oh, Hwan-Seop;Lee, Byeong-Gwon;Park, Cheol-Hui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.160-169
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    • 1998
  • The purpose of this study for the prediction of fatigue crack propagation behavior, Stress Intensity Factor(F) of round bar with 3-Dimensional half circular, semi-elliptical icro surface crack under rotary bending stress for the variable aspect, size, rotation angle was analyzed by Boundary Element Method (BEM). It is predicted that behavior of crack growth is half circular or circular crack (b/a.geq.1) and propagate to b/a.leq.0.85.