• 한국재료학회지
• /
• 제28권7호
• /
• pp.398-404
• /
• 2018

Fatigue crack growth retardation of 304 L stainless steel is studied using a neutron diffraction method. Three orthogonal strain components(crack growth, crack opening, and through-thickness direction) are measured in the vicinity of the crack tip along the crack propagation direction. The residual strain profiles (1) at the mid-thickness and (2) at the 1.5 mm away from the mid-thickness of the compact tension(CT) specimen are compared. Residual lattice strains at the 1.5 mm location are slightly higher than at the mid-thickness. The CT specimen is deformed in situ under applied loads, thereby providing evolution of the internal stress fields around the crack tip. A tensile overload results in an increased magnitude of the compressive residual stress field. In the crack growth retardation, it is found that the stresses are dispersed in the crack-wake region, where the highest compressive residual stresses are measured. Our neutron diffraction mapping results reveal that the dominant mechanism is by interrupting the transfer of stress concentration at the crack tip.

• 한국정밀공학회지
• /
• 제21권5호
• /
• pp.158-165
• /
• 2004

Up to now, many crack repair techniques have been developed for inhibiting crack growth in structural components. However, the simplest way for inhibiting crack growth is to apply a indentation at the crack tip or at some distance ahead of the expected crack growth path so as to produce residual compressive stresses that can reduce the effective stresses around the crack tip. In spite of its importance to the aerospace industry, little attention has been devoted to evaluation of the indentation residual stress effect on the fatigue crack initiation life quantitatively. Therefore, in the present work, the magnitude and distribution of the indentation residual stresses were investigated in order to estimate the beneficial effect on fatigue crack initiation by using finite element method. Furthermore, to examine the validity of finite element analysis results, residual stress distribution in the indented specimen was measured by using X-ray diffraction technique, and fatigue crack behavior at fastener hole in aluminum alloy 7075-T6 before and after indentation processes was investigated.

• Journal of Welding and Joining
• /
• 제28권1호
• /
• pp.100-106
• /
• 2010

In this paper crack propagation analyses in the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). A two-dimensional axisymmetric finite element nozzle model was prepared and welding simulation including the thermal heat transfer analysis and the thermal stress analysis was performed. Initial cracks were inserted at weld and heat affected zone in the finite element model which has welding residual stress distribution obtained from the welding simulation. To calculate crack propagation trajectories of these cracks, a new fatigue crack evaluation module was developed in addition to the previous FEAM program. With the new FEAM fatigue crack evaluation module, crack propagation trajectory and crack growth time were calculated automatically and effectively.

• 한국복합재료학회:학술대회논문집
• /
• 한국복합재료학회 2004년도 춘계학술발표대회 논문집
• /
• pp.241-245
• /
• 2004

An analytical study was conducted to characterize the fatigue crack growth behavior of pre-cracked aluminum plates repaired with asymmetric bonded composite patch. For single-sided repairs, due to the asymmetry and the presence of out-of-plane bending, crack front shape would become skewed curvilinear started from a uniform through-crack profile, as observed from previous studies. In this study, the fatigue analysis of single-sided repairs considering crack front shape development was conducted by implementing three-dimensional successive finite element method coupled with linear elastic fracture mechanics (LEFM) concept, which enables the growing crack front to be directly traced and modeled in a step by step way. Through conducting present analysis technique, crack path of the patched plate as well as the fatigue life was evaluated with sufficient accuracy. The analytical predictions of both the crack front shape evolution and the fatigue life were in good agreement with the experimental observations.

• 오토저널
• /
• 제12권2호
• /
• pp.43-50
• /
• 1990

The fatigue growth behavior of surface cracks cannot be adequately predicted solely by stress intensity factor analysis. This is caused by different plastic deformation due to variations in the stress field triaxiality along the crack tip. Therefore, a new model which accounts for the crack closure phenomenon is proposed in this paper to predict the fatigue crack growth patterns for surface cracks. Fatigue tests were performed to develop the new model for the prediction and to assess the accuracy of the analysis. The predicted crack growth behavior for PMMA and Aluminum alloy 7075-T6 materials agreed well with the experimental data.

• 한국항공우주학회지
• /
• 제40권4호
• /
• pp.336-345
• /
• 2012

균열성장 수명에는 구조 형상의 복잡함, 작용하중의 변동, 재료물성 분포 등의 영향으로 불확실성이 포함된다. 따라서 이러한 불확실 인자들에 대해 계산된 수명의 강건성을 확보하기 위해서는 신뢰성 평가가 요구된다. 하지만 형상이 복잡한 터빈 휠의 경우 균열성장 수명 계산의 주요 변수인 응력확대계수의 표현식을 알기 힘들며, 이를 유한요소해석으로 계산하므로 수명 계산 및 신뢰성 평가에 많은 시간이 요구된다. 따라서 본 연구에서는 균열성장 수명의 반응표면을 사용함으로써 신뢰성 평가의 효율성을 높일 수 있음을 고찰하였다. 이를 위해 형상이 복잡한 터빈 휠을 모델로 유한요소해석으로 생성된 응력확대계수 데이터를 회귀분석하여 근사모델을 생성한 후 응력확대계수의 회귀계수, Paris 계수, 초기균열길이에 대한 균열성장 수명의 반응표면을 생성하여 신뢰성해석에 사용하였다. 신뢰성해석은 몬테카를로 시뮬레이션으로 수행하였으며, 연구결과 반응표면의 사용이 신뢰성 평가 시 필요한 균열성장 수명의 계산량을 효과적으로 줄일 수 있었다.

• 대한기계학회논문집A
• /
• 제23권6호
• /
• pp.1039-1047
• /
• 1999

It is necessary to evaluate the fatigue behavior of rail steel under the multi-axial stress state to assure the railway vehicle's safety. For this purpose, the stress analysis to investigate the crack initiation criteria, static failure and fatigue behavior under mixed-mode are performed. The stress analysis results show that the initiation of the transverse fissure depends on the maximum shear stress below the surface. For the mixed mode, the fatigue crack growth behavior which is represented by the projection crack length and comparative S.I.F, ${\Delta}K_v$, shows the more conservative results. Also, its rate is lower than that of the case of the mode I, and this difference decreases with increasing the stress ratio, R.

• 한국해양공학회지
• /
• 제6권1호
• /
• pp.105-112
• /
• 1992

The main purpose of this study is to derive a law of fatigue crack growth rate in the region of elastic or elasto-plastic fracture mechanics at elevated temperatures through the application of dimensional analysis. An equation of elasto-plastic fatigue crack growth rate at elevated temperatures appeared a new Arrhenius type equation containing J-integral range and absolute temperature. The elastic or elasto-plastic crack growth rate equation shows a fairly good agreement with the experimental results for Cr-Mo-V rotor steel and Hastelloy-X alloy in the comparatively wide temperature ranges.

• 대한기계학회논문집
• /
• 제14권1호
• /
• pp.103-111
• /
• 1990

본 연구에서는 성장하는 균열선단에서 열림변위의 임계증분에 대한 균열성장 조건에 기본을 두고 계산된 파단하중을 실험결과와 비교하여 균열성장저항을 특성 지 을수 있는 새로운 재료상수를 제안한 것이다.

• Journal of Welding and Joining
• /
• 제14권5호
• /
• pp.69-77
• /
• 1996

This study aims to analyze the S. I. F. K value upon Mode I cracks in a finite-width plate of varying thickness, which is expressed in terms of width ratio ($\omega$), thickness ratio ($\beta$) and non-dimensional crack length (λ) by using the 2-dimensional finite element method. Then, by comparing the effectiveness of the results obtained by the two finite element methods, it is seen that the 2-dimensional finite element method can be used in order to analyse the S. I. F. K values upon a various thickness model. A model is developed in order to analyze the effects of initial residual stress upon the fatigue crack growth behavior in various thickness welded specimens. In this model, crack growth rate da/dN appears to be come small as the thickness ratio with the same ΔK is increased. Also, in the initial step, as ΔK is increased with crack growth rate is decreased and then increased because the repeated compressive residual stress retards crack growth rate.