• Title/Summary/Keyword: Crack Depth Evaluation

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An Evaluation of Notch Shpae for Estimation of Available $K_{1d}$ by Instrumented Charpy Impact Test (유효 $K_{1d}$ 산정을 위한 샬피 충격시험편의 노치형상에 관한 연구)

  • 우창기;강동명;이하성
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.135-143
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    • 1999
  • This investigation evaluates effects of notch depth, fatigue precrack length and side groove in impact specimen for estimation of a valid K1d by instrumented Charpy impact test. Specimen material is 6005-T6. for notch depth 2.0mm and 2.5mm specimens or within about 2mm fatigue precrack length with notch depth 2.0mm and 2.5mm specimens or within about 2mm fatigue precrack length with notch depth 2.0mm , dynamic fracture toughness [$K_{1d,(1)}$] obtained by crack initiation load($P_m$) should be used. Dynamic fracture toughness of side grooved specimens are overestimated to that of standard impact specimen about 15 %-20%. It is confirmed that the formula of dynamic fracture toughness obtained by impact absorbed energy is inappropriate for ductile materials.

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Fatigue life evaluation of socket welded pipe with incomplete penetration defect: I-test and FE analysis

  • Lee, Dong-Min;Kim, Seung-Jae;Lee, Hyun-Jae;Kim, Yun-Jae
    • Nuclear Engineering and Technology
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    • v.53 no.11
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    • pp.3852-3859
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    • 2021
  • This paper presents experimental and numerical analysis results regarding the effects of an incomplete penetration defect on the fatigue lives of socket welded pipes. For the experiment, four-point bending fatigue tests with various defect geometries (defect depth and circumferential length) were performed, and test results are presented in terms of stress-life data. The results showed that for circumferentially short defects, the fatigue life tends to increase with increasing crack depth, but for longer defects, the trend becomes the opposite. Finite element analysis showed that for short defects, the maximum principal stress decreases with increases in crack depth. For a longer defect, the opposite trend was found. Furthermore, the maximum principal stress tends to increase with an increase in defect length regardless of the defect depth.

Detecting Location and Depth of Cracks in Rotor using Critical Speed (임계속도를 이용한 로터의 결함 위치와 크기 판별)

  • Kim, Heung-Su;Jo, Maeng-Hyo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.5
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    • pp.39-45
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    • 2006
  • Structural health monitoring has been conducted by non-destructive evaluation method when a turbine rotor system of an aircraft engine has cracks. Local stiffness of a turbine rotor system is degraded and critical speed is changed due to the presence of cracks in rotor. Critical speed which is affected by location and depth of crack, is obtained using compliance matrix of cracked rotor. The database of the obtained critical speed is used to evaluate structural health monitoring of a rotor system of a gas turbine engine.

Effect of Flaw Characterization on the Structural Integrity Evaluation Under Pressurized Thermal Shock (가압열충격 사고시 결함 이상화 방법이 구조물 건전성 평가에 미치는 영향)

  • Kim, Jin-Su;Choe, Jae-Bung;Kim, Yeong-Jin;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.275-282
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    • 2001
  • The reactor pressure vessel is usually cladded with stainless steel to prevent corrosion and radiation embrittlement. Number of subclad cracks may be found during an in-service-inspection due to the presence of cladding. It is specified, in ASME Sec. XI, that a subclad crack is characterized as a surface crack when the thickness of the clad is less than 40% of the crack depth. This condition is provided to keep the crack integrity evaluation conservative. In order to refine the fracture assessment procedures for such subclad cracks under a pressurized thermal shock condition, three dimensional finite element analyses are applied for various subclad cracks existing under cladding. A total of 36 crack geometries are analyzed, and the results are compared with those for surface cracks. The resulting stress intensity factors for subclad cracks are 6 to 44% less than those for surface cracks. It is proven that the flaw characterization condition as specified in ASME Sec. XI can be overly conservative for some subclad cracks.

Evaluation of Surface and Sub-surface defects in Railway Wheel Using Induced Current Focused Potential Drops (집중유도 교류 전위차법을 이용한 철도차량 차륜의 표면과 내부 결함 평가)

  • Lee, Dong-Hyung;Kwon, Seok-Jin
    • Journal of the Korean Society for Railway
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    • v.10 no.1 s.38
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    • pp.1-6
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    • 2007
  • Railway wheels in service are regularly checked by ultrasonic testing, acoustic emission and eddy current testing method and so on. However, ultrasonic testing is sometimes inadequate for sensitively detecting the cracks in railway wheel which is mainly because of the fact of crack closure. Recently, many researchers have actively fried to improve precision for defect detection of railway wheel. The development of a nondestructive measurement tool for wheel defects and its use for the maintenance of railway wheels would be useful to prevent wheel failure. The induced current focusing potential drop(ICFPD) technique is a new non-destructive tasting technique that can detect defects in railway wheels by applying on electro-magnetic field and potential drops variation. In the present paper, the ICFPD technique is applied to the detection of surface and internal defects for railway wheels. To defect the defects for railway wheels, the sensor for ICFPD is optimized and the tests are carried out with respect to 4 surface defects and 6 internal defects each other. The results show that the surface crack depth of 0.5 mm and internal crack depth of 0.7 mm in wheel tread could be detected by using this method. The ICFPB method is useful to detect the defect that initiated in the tread of railway wheels

Fracture mechanics analysis of multipurpose canister for spent nuclear fuels under horizontal/oblique drop accidents

  • Jae-Yoon Jeong;Cheol-Ho Kim;Hune-Tae Kim;Ji-Hye Kim;Yun-Jae Kim
    • Nuclear Engineering and Technology
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    • v.55 no.12
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    • pp.4647-4658
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    • 2023
  • In this paper, elastic-plastic fracture mechanics analysis is performed to determine the critical crack sizes of the multipurpose canister (MPC) manufactured using austenitic stainless steel under dynamic loading conditions that simulate drop accidents. Firstly, dynamic finite element (FE) analysis is performed using Abaqus v.2018 with the KORAD (Korea Radioactive Waste Agency)-21 model under two drop accident conditions. Through the FE analysis, critical locations and through-thickness stress distributions in the MPC are identified, where the maximum plastic strain occurs during impact loadings. Then, the evaluation using the failure assessment diagram (FAD) is performed by postulating an external surface crack at the critical location to determine the critical crack depth. It is found that, for the drop cases considered in this paper, the principal failure mechanism for the circumferential surface crack is found to be the plastic collapse due to dominant high bending axial stress in the thickness. For axial cracks, the plastic collapse is also the dominant failure mechanism due to high membrane hoop stress, followed by the ductile tearing analysis. When incorporating the strain rate effect on yield strength and fracture toughness, the critical crack depth increases from 10 to 20%.

Evaluation of Micro Crack Using Nonlinear Acoustic Effect (초음파의 비선형 특성을 이용한 미세균열 평가)

  • Lee, Tae-Hun;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.352-357
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    • 2008
  • The detection of micro cracks in materials at the early stage of fracture is important in many structural safety assurance problems. The nonlinear ultrasonic technique (NUT) has been considered as a positive method for this, since it is more sensitive to micro crack than conventional linear ultrasonic methods. The basic principle is that the waveform is distorted by nonlinear stress-displacement relationship on the crack interface when the ultrasonic wave transmits through, and resultantly higher order harmonics are generated. This phenomenon is called the contact acoustic nonlinearity (CAN). The purpose of this paper is to prove the applicability of CAN experimentally by detection of micro fatigue crack artificailly initiated in Aluminum specimen. For this, we prepared fatigue specimens of Al6061 material with V-notch to initiate the crack, and the amplitude of second order harmonic was measured by scanning along the crack direction. From the results, we could see that the harmonic amplitude had good correlation with COD and it can be used to detect the crack depth in more accurately than the common 6 dB drop echo method.

Case Study of Flexural Strength Evaluation of Epoxy Injected Concrete Using Low Pressure Mixed with Mechanical High Pressure (기계식 고압과 저압을 혼용한 에폭시 주입 콘크리트의 휨강도 검토 사례 연구)

  • Hong, Ki-Nam;Yu, Yeon-Jong;Lee, Kang-Moon;Ryu, Chang-Yeol;Yoon, Hong-Su
    • Journal of the Korean Society of Safety
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    • v.27 no.1
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    • pp.49-54
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    • 2012
  • The objective of this study is to investigate the capacity of epoxy injection method using low pressure mixed with high pressure. Injection depth test and flexural strength test were respectively performed on $40{\times}45{\times}35$ cm and $100{\times}10{\times}40$ cm specimens. Considered as the test variables were injection type(low pressure, low and high pressure), crack width(0.25 mm, 0.50 mm), injection direction(upper, lower, side), and epoxy viscosity(low, medium, high). Test results showed that low viscosity epoxy injection depth of injector using low pressure mixed with high pressure for upper direction were 23 cm and tension strength of crack face repaired by injector using low pressure mixed with high pressure was larger than that of concrete.

Development of an Approximate Model for Ultrasonic Evaluation of Small Surface Fatigue Cracks (작은 피로 균열의 초음파 평가를 위한 근사 모델의 개발)

  • Kang, Kae-Myung;Kim, Jin-Yeon
    • Journal of the Korean Society of Safety
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    • v.15 no.2
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    • pp.46-50
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    • 2000
  • A theoretical model for the evaluation of small surface fatigue crack initiated from a pit-type surface flaw is presented. The low frequency scattering model is developed based on the reciprocity principle for the elastic wave scattering. The effect of the flaw on the surface wave reflection from the crack is taken into account approximately by means of the stress intensity factor of cracks on a through thickness hole. The reflection coefficient of surface wave is derived for the prediction of small surface crack depth. Calculated results for pits with different sizes are illustrated.

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Flaw Detection of the Aged Bridge on National Roadway by Impact Echo Testing (충격반향기법을 이용한 국도상 노후교량의 결함검사)

  • 유재열;김기봉;정영수;조성호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.743-748
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    • 1998
  • As nation's infrastructure is getting old, nondestructive evaluation of existing structures and construction quality control are getting important. In this thesis, flaw detection techniques of concrete members with asphalt using impact echo test were introduced. This techniques are based on stress wave propagation. In this field impact echo test, As load is gradually increased, frequency is increased. From this change of frequency through impact echo test, we can detect that the crack of bridge ascends and what the depth of crack is.

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