• 제목/요약/키워드: Crack Defect

검색결과 292건 처리시간 0.023초

Safety Margin Evaluation of Railway wheel Based on Fracture Scenarios

  • Kwon, Seok Jin;Lee, Dong Hyung;Seo, Jung Won;Kwon, Sung Tae
    • International Journal of Railway
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    • 제5권2호
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    • pp.84-88
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    • 2012
  • Derailment due to wheel failure would cause a tremendous social and economical cost in service operation. It is necessary to evaluate quantitatively the safety with respect to high-speed train. Although the safety of railway wheel has been ensured by an regular inspection, all critical defects cannot be detected in inspection cycles and the wheel has been replaced because a defect quickly become critical for safety. Therefore, it is important to calculate quantitatively the fracture limit and remnant life of damaged railway wheel in wheel-rail system. In present paper, the critical crack size of wheel for high-speed train is simulated based on fracture scenario and the safety of wheel is evaluated.

비등방 확산 필터의 최적조건 선정을 통한 태양전지 실리콘 웨이퍼의 마이크로 크랙 검출 (Micro-crack Detection in Silicon Solar Wafer through Optimal Parameter Selection in Anisotropic Diffusion Filter)

  • 서형준;김경범
    • 반도체디스플레이기술학회지
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    • 제13권3호
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    • pp.61-67
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    • 2014
  • Micro-cracks in crystalline silicon wafer often result in wafer breakage in solar wafer manufacturing, and also their existence may lead to electrical failure in post fabrication inspection. Therefore, the reliable detection of micro-cracks is of importance in the photovoltaic industry. In this paper, an experimental method to select optimal parameters in anisotropic diffusion filter is proposed. It can reliably detect micro-cracks by the distinct extension of boundary as well as noise reduction in near-infrared image patterns of micro-cracks. Its performance is verified by experiments of several type cracks machined.

태양전지 실리콘 웨이퍼를 위한 실험계획법 기반 근적외선 광학계의 최적조건 선정 (Optimal Parameter Selection of Near-Infrared Optics Based Design of Experiment for Silicon Wafer in Solar Cell)

  • 서형준;김경범
    • 반도체디스플레이기술학회지
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    • 제12권3호
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    • pp.29-34
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    • 2013
  • Solar cell has been considered as renewable green energy. Its silicon wafer thickness is thinner due to manufacturing cost and accordingly micro cracks is often generated in the process. Micro cracks result in bad quality of solar cell, and so their accurate and reliable detection is required. In this paper, near-infrared optics system is newly designed based on the analysis of near-infrared transmittance characteristics and its important parameters are optimally selected using the design of experiment for micro crack detection in solar cell wafer. The performance of the proposed method is verified using several experiments.

신경회로망을 이용한 철도레일 용접부의 건전성평가 (The Integrity Evaluation of weld zone in railway rails Using Neural Network)

  • 윤인식;임미섭
    • 한국철도학회논문집
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    • 제6권2호
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    • pp.81-86
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    • 2003
  • This study proposes the neural network simulator for the integrity evaluation of weld zone in railway rails. For these purposes, the ultrasonic signals for defects(crack) of weld zone in frames are acquired in the type of time series data and echo strength. The detection of the natural defects in railway truck is performed using the characteristics of echodynamic pattern in ultrasonic signal. And then their applications evaluated feature extraction based on the time-frequency-attractor domain(peak to peak, rise time, rise slope, fall time, fall slope, pulse duration, power spectrum, and bandwidth) and attractor characteristics (fractal dimension and attractor quadrant) etc. The constructed neural network simulator agrees fairly well with the measured results of test block(defect location, beam propagation distance, echo strength, etc). The Proposed neural network simulator in this study can be used for the integrity evaluation of weld zone in railway rails.

CONSIDERATIONS FOR METALLOGRAPHIC OBSERVATION OF INTERGRANULAR ATTACK IN ALLOY 600 STEAM GENERATOR TUBES

  • HUR, DO HAENG;CHOI, MYUNG SIK;LEE, DEOK HYUN;HAN, JUNG HO
    • Nuclear Engineering and Technology
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    • 제47권7호
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    • pp.934-938
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    • 2015
  • This technical note provides some considerations for the metallographic observation of intergranular attack (IGA) in Alloy 600 steam generator tubes. The IGA region was crazed along the grain boundaries through a deformation by an applied stress. The direction and extent of the crazing depended on those of the applied stress. It was found that an IGA defect can be misevaluated as a stress corrosion crack. Therefore, special caution should be taken during the destructive examination of the pulled-out tubes from operating steam generators.

폐섬유를 활용한 바탕콘크리트의 균열 및 복합열화 저감에 관한 연구 (A Study on Reduction of Crack and Composite Deterioration of Base Concrete Using Waste Fiber)

  • 추용희;강예진;이동운;김대건
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 가을 학술논문 발표대회
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    • pp.38-39
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    • 2021
  • Recently, 67% of defect and tenant lawsuits were identified as leaks due to cracks. In particular, when the final finish of the roof of a building is designed with base concrete, complex deterioration occurs due to the harsh environment such as shrinkage and expansion due to external temperature changes, freezing and thawing, and the use of calcium chloride due to snow accumulation. Therefore, it is intended to secure long-term durability by reducing cracks in the base concrete by using waste fibers, which are industrial by-products.

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용접부의 결함이 소구경배관의 공진 주파수에 미치는 영향 분석 (Analysis of the Effect of Small-Bore Piping Resonance Frequency on Defect of Welding Area)

  • 윤민수;송기오;이재민;하승우;조선영
    • 한국안전학회지
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    • 제33권5호
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    • pp.9-14
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    • 2018
  • The piping system of a nuclear power plant plays a role of transferring high energy fluid to equipment and various devices. The safety and soundness of these piping systems are very closely related to the operability of the power plant. In the case of a welded part of a small diameter pipe, it may grow as a microcrack due to a lack of penetration, and it may grow to a size that affects the safety of the pipe due to the influence of mechanical vibration and fatigue load. Resonance refers to an increase in energy as the natural frequency of an object coincides with the frequency applied to the external force. When this resonance occurs, the frequency is the resonance frequency. In this study, when defects exist in the welds of small diameter pipe, the natural frequency of the pipe changes and resonance may occur. Since these resonances are likely to cause fatigue damage to the piping, resonance frequency changes due to the size and shape of the defects are analyzed and evaluated. As a result of the vibration test, the resonance frequency tended to decrease as the depth of the defect deepened, and the influence was larger when the defect existed at the bottom of the top of the trough. Also, it was confirmed that the Transverse cracks had an effect on the resonance frequency in the presence of the cracks in the weld bead, compared to the longitudinal cracks. As a result of this study, it is expected that the cause of the defect and the condition of the pipe can be monitored because the resonance frequency tendency according to the shape of the crack is analyzed.

피로시험시 발생하는 음향방출신호를 이용한 Type II Gas Cylinder의 손상평가 (Effect of Acoustic Emission During a Fatigue Test with Defect for Type II Gas Cylinder)

  • 지현섭;이종오;주노회;소철호;이종규
    • 한국가스학회지
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    • 제16권2호
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    • pp.18-24
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    • 2012
  • 본 연구는 Type II 가스실린터의 20,000 회 피로시험과 파열시험시 음향방출시험을 병행하여 용기의 손상정도를 평가하고자 하였으며, 실험에 사용된 용기는 결함 크기가 $3mm{\times}3mm{\times}50mm$ (폭${\times}$깊이${\times}$길이)이고 결함 방향이 용기의 종방향 및 횡방향인 인공결함용기와 건전한 용기 등 세 종류이다. 피로시험시 발생된 음향방출신호는 종방향결함의 경우 전체 신호 중 결함에서 발생된 이벤트의 비율이 50 % 이상이며, 음향방출신호의 위치표정도 매우 정확하게 일치하였다. 또한 파열시험에서는 인공결함용기가 결함 위치에서 에상파열압력보다 낮은 압력으로 파열될거라는 예상과는 달리 인공결함용기의 파열압력은 건전한 용기와 큰 차이가 없었으며, 단지 종방향 인공결함용기의 경우 파열위치가 결함 위치와 근접하게 발생하였다. 이는 종방향 결함의 길이만큼 복합재료의 두께가 얇아지는 효과로 나타나게 되어 금속라이너의 피로반복시 결함 발생과 성장위치에 영향을 미친 것으로 판단된다.

원전 배관의 결함 평가를 위한 해석 (Analysis for Defect Evaluation of Pipes in Nuclear Power Plant)

  • 이준성
    • 한국산학기술학회논문지
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    • 제14권7호
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    • pp.3121-3126
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    • 2013
  • 원전 배관의 건전성평가는 원자로 안전을 위해 중요하며 결함발견 시 반드시 건전성을 확보해야만 한다. 균열을 갖는 구조물에 대한 정확한 응력확대계수 해석과 균열성장속도는 파괴강도와 피로수명을 평가하는데 필요로 한다. 피로설계와 수명평가는 배관, 산업공장장비 등과 같은 구조물을 설계하는데 극히 중요하다. 응력확대계수를 이용한 균열간의 상호 간섭해석은 유한요소법으로 구하였다. 내압을 받는 원통형구조물의 경우 표면균열의 인접점에서 간섭이 가장 크게 일어남을 확인하였다. 또한, 반복하중 균열에 대해서는 균열 성장평가와 더불어 피로하중에 의한 균열진전을 예측하기 위한 피로해석을 수행하였다.

초음파탐상 검사를 이용한 증기터빈 블레이드 루트 휭거 균열 탐지기법 개발 (Development of Crack Detecting Method at Steam Turbine Blade Root Finger using Ultrasonic Test)

  • 윤완노;김준성;강명수;김덕남
    • 한국정밀공학회지
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    • 제28권6호
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    • pp.738-744
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    • 2011
  • The reliability of blade root fixing section is required to endure the centrifugal force and vibration stress for the last stage blade of steam turbine in thermal power plant. Most of the domestic steam turbine last stage blades have finger type roots. The finger type blade is very complex, so the inspection had been performed only on the exposed fixing pin cross-section area due to the difficulty of inspection. But the centrifugal force and vibration stress are also applied at the blade root finger and the crack generates, so the inspection method for finger section is necessary. For the inspection of root finger, inspection points were decided by simulating ultra-sonic path with 3D modeling, curve-shape probe and fixing jig were invented, and the characteristics analysis method of ultrasonic reflection signal and defect signal disposition method were invented. This invented method was actually executed at site and prevented the blade liberation failure by detecting the cracks at the fingers. Also, the same type blades of the other turbines were inspected periodically and the reliability of the turbine increased.