• 제목/요약/키워드: Cr/Ni-P plating

검색결과 9건 처리시간 0.019초

Nano Crystalline Change by Heat Treatment

  • Sun, Yong-Bin
    • 반도체디스플레이기술학회지
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    • 제12권4호
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    • pp.55-59
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    • 2013
  • Mold die sticking arises from silica filler abrasion to the cavity surface. Ni-P electroplating was examined to substitute conventional hard Cr plating. More than 4% of Phosphorus in the electroplated film produces nano crystal structure and annealing makes $Ni_3P$ precipitated to get hardness values equivalent to hard Cr.

열처리 조건에 따른 무전해 Ni/전해 Cr 이중도금의 계면반응 및 균열성장거동 분석 (Effects of Heat Treatment Conditions on the Interfacial Reactions and Crack Propagation Behaviors in Electroless Ni/electroplated Cr Coatings)

  • 손기락;최명희;이규환;변응선;이병호;박영배
    • 마이크로전자및패키징학회지
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    • 제23권3호
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    • pp.69-75
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    • 2016
  • 무전해 Ni/전해Cr이중도금 구조에서 무전해 Ni의 결정화 열처리 조건이 Cr도금의 균열성장 및 Ni/Cr계면반응에 미치는 영향을 분석하였다. 비정질 무전해 Ni/전해 Cr 도금 후 $750^{\circ}C$에서 6시간 동안 1회 열처리한 시편을1단계 열처리 조건으로 정했다. 또한, 무전해 Ni도금 후 동일 열처리를 통해 결정화 시킨 후, 전해 Cr도금 후 한번 더 동일조건 열처리한 경우를 2단계 열처리 조건으로 정하여 상호 비교하였다. 두 가지 열처리 조건 모두에서 공통적으로 Ni/Cr계면에서 상호확산에 의한 Ni-Cr고용체band layer가 관찰되었다. 1단계 열처리 조건의 경우 Cr도금에 관통균열이 발생하였으며, 2단계 열처리 조건의 경우 Cr도금에 표면 미소균열만 형성되고 관통균열은 거의 발생하지 않았다. 이는 무전해 Ni도금 직후 열처리에 의해 Ni-P비정질 구조에서 Ni, $Ni_3P$상으로 결정화되면서 급격한 체적 감소가 발생하여 Cr층의 잔류응력 완화에 영향을 끼쳐서, 상부 전해 Cr도금의 관통균열 형성에 영향을 미치는 것으로 판단된다.

MCFC anode 대체 전극 개발을 위한 분말 알루미나 상의 무전해 Ni 도금 연구 (Electoless Ni Plating on Alumina Powder to Application of MCFC Anode Material)

  • 김기현;조계현
    • 한국표면공학회지
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    • 제40권3호
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    • pp.131-137
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    • 2007
  • The typical MCFC (molten carbonate fuel cell) anode is made of Ni-10%Cr alloy. The work of this paper is focused concerning long life of anode because Ni-10% Cr anode is suffering from sintering and creep behavior during cell operation. Therefore, Ni-coated Alumina powder($20{\mu}m$) was developed by electroless nickel plating. Optimum condition of electroless nickel coation on $20{\mu}m$ alumina is as follows: pH 11.7, temperature $65{\sim}80^{\circ}C$, powder amount $100cm^2/l$. The deposition rate for Ni-electroless plating was as a function of temperature and activation energy was evaluated by Arrhenius Equation thereby activation energy calculated slope of experimental data as 117.6 kJ/mol, frequency factor(A) was $6.28{\times}10^{18}hr^{-1}$, respectively.

전해 Cr/Ni-P 도금막의 열 사이클 신뢰성 및 균열거동 분석 (Thermal Cycle Reliabilties and Cracking Characteristics of Electroplated Cr/Ni-P Coatings)

  • 이진아;손기락;이규환;박영배
    • 마이크로전자및패키징학회지
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    • 제26권4호
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    • pp.133-140
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    • 2019
  • 열 사이클 조건이 전해 Cr/Ni-P 이중도금 시편의 접합강도 및 균열성장거동에 미치는 영향을 분석하였다. 전해 Ni-P 도금층을 열처리를 통해 결정화 시킨 후 전해 Cr 도금 후 한번 더 열처리한 결과, Cr/Ni-P 계면에서 상호확산으로 인해 Cr-Ni 고용체 band layer가 관찰되었다. 열 사이클 전 접합강도는 25.6 MPa이였으나, 1,000사이클 후 Cr 도금층의 균열 밀도 및 표면 거칠기 증가로 인해 도금층과 접착제 사이의 기계적 고착효과가 향상되어 접착제와 Cr 도금층 사이에서 박리되었고, 접합강도는 47.6 MPa로 점차적으로 증가하였다.

Effects of Electroplating Current Density and Duty Cycle on Nanocrystal Size and Film Hardness

  • Sun, Yong-Bin
    • 반도체디스플레이기술학회지
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    • 제14권1호
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    • pp.67-71
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    • 2015
  • Pulse electroplating was studied to form nanocrystal structure effectively by changing plating current density and duty cycle. When both of plating current density and duty cycle were decreased from $100mA/cm^2$ and 70% to $50mA/cm^2$ and 30%, the P content in the Ni matrix was increased almost up to the composition of $Ni_3P$ compound and the grain growth after annealing was retarded as well. The as-plated hardness values ranging from 660 to 753 HV are mainly based on the formation of nanocrystal structure. On the other hand, the post-anneal hardness values ranging from 898 to 1045 HV, which are comparable to the hardness of hard Cr, are coming from how competition worked between the precipitation of $Ni_3P$ and the grain coarsening. According to the ANOVA and regression analysis, the plating current density showed more strong effect on nanocrystal size and film hardness than the duty cycle.

화학도금법에 의한 강의 니켈 및 크롬도금 (Studies on the Chemical Plating of Nickel and Chromium on Steel)

  • 김만;김대룡;윤병하
    • 한국표면공학회지
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    • 제15권3호
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    • pp.127-137
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    • 1982
  • In chemical plating of nickel and chromium on steel, studies on various factors affect-ing the plating operations were carried out. The optimum bath compositions and operat-ing conditions were obtained. The structure and properties of the as deposits or deposits after heat treatment were investigated. (1) The most optimum conditions for the chemical nickel and chromium plating were; 〔Ni2+〕/〔H2PO2-〕; 0.5∼0.8, 〔Cr3+〕/〔H2PO2-〕; 0.6∼0.9 PH;5.0∼5.5, temperature; 90∼95$^{\circ}C$ (2) In the case of nickel deposition, the hardness of deposits increased with increasing phosphorous contents. Heat-treating at the temperature range 200$^{\circ}C$ to 600$^{\circ}C$, the maximum hardness of deposits was obtained at 400$^{\circ}C$ and decreased at temperature above 400$^{\circ}C$ due to growth of Ni3P. (3) Corrosion resistance of chemical nickel deposits was improved with increasing of p-hosphorous contents and heat treating temperature.

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TOXICITY IDENTIFICATION AND CONFIRMATION OF METAL PLATTING WASTEWATER

  • Kim, Hyo-Jin;Jo, Hun-Je;Park, Eun-Joo;Cho, Ki-Jong;Shin, Key-Il;Jung, Jin-Ho
    • Environmental Engineering Research
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    • 제12권1호
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    • pp.16-20
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    • 2007
  • Toxicity of metal plating wastewater was evaluated by using acute toxicity tests on Daphnia magna. To identify toxicants of metal plating wastewater, several manipulations such as solid phase extraction (SPE), ion exchange and graduated pH adjustment were used. The SPE test had no significant effect on baseline toxicity, suggesting absence of toxic non-polar organics in metal plating wastewater. However, anion exchange largely decreased the baseline toxicity by 88%, indicating the causative toxicants were inorganic anions. Considering high concentration of chromium in metal plating wastewater, it is thought the anion is Cr(VI) species. Graduated pH test showing independence of the toxicity on pH change strongly supports this assumption. However, as revealed by toxicity confirmation experiment, the initial toxicity of metal plating wastewater (24-h TU=435) was not explained only by Cr(VI) (24-h TU = 725 at $280\;mg\;L^{-1}$). Addition of nickel($29.5\;mg\;L^{-1}$) and copper ($26.5\;mg\;L^{-1}$) largely decreased the chromium toxicity up to 417 TU, indicating antagonistic interaction between heavy metals. This heavy metal interaction was successfully predicted by an equation of 24-h $TU\;=\;3.67\;{\times}\;\ln([Cu]\;+\;[Ni])\;+\;79.44$ at a fixed concentration of chromium.

Removal of heavy metals in electroplating wastewater by powdered activated carbon (PAC) and sodium diethyldithiocarbamate-modified PAC

  • Kim, Tae-Kyoung;Kim, Taeyeon;Choe, Woo-Seok;Kim, Moon-Kyung;Jung, Yong-Jun;Zoh, Kyung-Duk
    • Environmental Engineering Research
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    • 제23권3호
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    • pp.301-308
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    • 2018
  • We investigated simultaneous removal of heavy metals such as Cr, Ni, and Zn by adsorption onto powdered activated carbon (PAC) and PAC modified with sodium diethyldithiocarbamate (PAC-SDDC). Modification of PAC was confirmed by Fourier transform infrared spectroscopy and Scanning electron microscopy and energy dispersive X-ray spectroscopy. Both PAC and PAC-SDDC reached adsorption equilibrium within 48 h, and the adsorption kinetics followed a pseudo-second order reaction kinetics. The removal of metals was enhanced with increasing both adsorbent dosage and followed the descending order of Cr > Ni > Zn for PAC and Cr > Zn > Ni for PAC-SDDC, respectively. Adsorption kinetics followed pseudo-second order kinetics. Adsorption kinetic results were well fitted by the Freundlich isotherm except for Cr adsorption onto PAC. The optimum pH for heavy metal adsorption onto PAC was 5, whereas that for PAC-SDDC ranged from 7 to 9, indicating that modification of PAC with SDDC significantly enhanced heavy metal adsorption, especially under neutral and alkaline pH conditions. Our results imply that SDDC modified PAC can be applied to effectively remove heavy metals especially Cr in plating wastewaters without adjusting pH from alkaline to neutral.

염소산화공정을 이용한 도금폐수의 중금속 제거 특성 (Break Point Chlorination (BPC) Characteristics for Heavy Metals Removal in Plating Wastewater Treatment)

  • 정병길;이승원;윤권감;정진희;김정웅;최영익
    • 한국환경과학회지
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    • 제29권11호
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    • pp.1055-1064
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    • 2020
  • In this research, heavy metals and T-P removal characteristics of plated wastewater are derived using BPC(Break Point Chlorination) process. AA sedimentation pond outflow(Influence) was evaluated for the removal efficiency of heavy metal(Ni) and T-P at a reaction time of 25 minutes by NaOCl input volume(9, 11, 13 and 15 mL). In the case, the higher the NaOCl input volumes, the higher the ORP values were maintained and the higher the removal efficiency tended to be. On the other hand, T-P was judged to have a low relationship between the ORP value and the removal efficiency. In addition, the efficiency of removal heavy metals and T-P in the plated wastewater by injecting 10 mL, 15 mL, 20 mL and 25 mL NaOCl, increased as the amount of NaOCl injected increased, the amount of NaOH input for pH increased. It was found that suspended solid in effluence also increased. It was also observed that the color of the plating wastewater changed from yellowish green to green to charcoal gray to black as the amount of NaOCl injected increased. Treatment characteristics of the reaction time, the longer the reaction time with the substance to be treated after the input of NaOCl, the more the heavy metal removal efficiency tended to increase. Through XRF analysis of the sludge, the constituents in the sludge such as NaCNO, CNCl, Na3PO4, CrO4, 2Na2CrO4 and 2NaNO3 will be analyzed in detail, and the mechanisms of the reaction between the plated wastewater and the complex compound will be elucidated.