• Title/Summary/Keyword: Coupled Thermo-Mechanical Model

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An Analysis on the Forging Processes for 6061 Aluminum Alloy Wheel (6061 알루미늄합금 휠 단조공정의 해석)

  • 김영훈;유태곤;황병복
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.498-506
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    • 1999
  • The metal forming processes of aluminum alloy wheel forging at elevated temperature are analyzed by the finite element method. A coupled thermo-mechanical model for analysis of plastic deformation and geat transfer is adapted in the finite element formulation. In order to consider the strain-rate effects on material properties and the flow stress dependence on temperatures, rigid-viscoplasticity is introduced in this formation. In this paper, several process conditions were applied to the dimulation such as die speed, rib thickness, and depth of die cavity. Simulation results are compared, and discussed with each case. Metal flow, die pressure distributions, temperature distributions, velocity fields and forging loads are summarized as basic data for process design and selection of a proper press equipment.

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Thermo-Viscoelastic Residual Stress Analysis of Metal Liner-Inserted Composite Cylinders

  • Hwang, Ho-Yon;Kim, Yeong-Kook;Kim, Cheol;Kwon, Young-Doo;Park, Woong
    • Journal of Mechanical Science and Technology
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    • v.17 no.2
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    • pp.171-180
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    • 2003
  • One of the most significant problems in the processing of composite materials is residual stress. The high residual stress may cause cracking in the matrix without external loads and degrade the integrity of composite structures. In this study, thermo-viscoelastic residual stresses occurred in an aluminum liner-inserted polymer composite cylinder are investigated. This type of the structure is used for rocket fuselage due to the convenience to attach payloads and equipment to the metal liner by machining. The time and degree of cure dependent thermo-viscoelastic constitutive equations are developed and coupled with a thermo-chemical process model. These equations are solved with the finite element method to predict the residual stresses in the composite cylinder and also in the interface between the liner and the composite during cure.

Scale-dependent buckling of embedded thermo-electro-magneto-elastic cylindrical nano-shells with different edge conditions

  • Yifei Gui;Honglei Hu
    • Advances in nano research
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    • v.16 no.6
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    • pp.601-613
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    • 2024
  • A new analytical buckling solution of a thermo-electro-magneto-elastic (TEME) cylindrical nano-shell made of BiTiO3-CoFe2O4 materials is obtained based on Hamiltonian approach. The Winkler and Pasternak elastic foundations as well as thermo-electro-magneto-mechanical loadings are applied, and two different types of edge conditions are taken into the investigation. According to nonlocal strain gradient theory (NSGT) and surface elasticity theory in conjunction with the Kirchhoff-Love theory, governing equations of the nano-shell are acquired, and the buckling bifurcation condition is obtained by adopting the Navier's method. The detailed parameter study is conducted to investigate the effects of axial and circumferential wave numbers, scale parameters, elastic foundations, edge conditions and thermo-electro-magnetic loadings on the buckling behavior of the nano-shell. The proposed model can be applied in design and analysis of TEME nano components with multi-field coupled behavior, multiple edge conditions and scale effect.

Thermo-mechanical analysis of reinforced concrete slab using different fire models

  • Suljevic, Samir;Medic, Senad;Hrasnica, Mustafa
    • Coupled systems mechanics
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    • v.9 no.2
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    • pp.163-182
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    • 2020
  • Coupled thermo-mechanical analysis of reinforced concrete slab at elevated temperatures from a fire accounting for nonlinear thermal parameters is carried out. The main focus of the paper is put on a one-way continuous reinforced concrete slab exposed to fire from the single (bottom) side as the most typical working condition under fire loading. Although contemporary techniques alongside the fire protection measures are in constant development, in most cases it is not possible to avoid the material deterioration particularly nearby the exposed surface from a fire. Thereby the structural fire resistance of reinforced concrete slabs is mostly influenced by a relative distance between reinforcement and the exposed surface. A parametric study with variable concrete cover ranging from 15 mm to 35 mm is performed. As the first part of a one-way coupled thermo-mechanical analysis, transient nonlinear heat transfer analysis is performed by applying the net heat flux on the exposed surface. The solution of proposed heat analysis is obtained at certain time steps of interest by α-method using the explicit Euler time-integration scheme. Spatial discretization is done by the finite element method using a 1D 2-noded truss element with the temperature nodal values as unknowns. The obtained results in terms of temperature field inside the element are compared with available numerical and experimental results. A high level of agreement can be observed, implying the proposed model capable of describing the temperature field during a fire. Accompanying thermal analysis, mechanical analysis is performed in two ways. Firstly, using the guidelines given in Eurocode 2 - Part 1-2 resulting in the fire resistance rating for the aforementioned concrete cover values. The second way is a fully numerical coupled analysis carried out in general-purpose finite element software DIANA FEA. Both approaches indicate structural fire behavior similar to those observed in large-scale fire tests.

Introduction of Barcelona Basic Model for Analysis of the Thermo-Elasto-Plastic Behavior of Unsaturated Soils (불포화토의 열·탄소성 거동 분석을 위한 Barcelona Basic Model 소개)

  • Lee, Changsoo;Yoon, Seok;Lee, Jaewon;Kim, Geon Young
    • Tunnel and Underground Space
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    • v.29 no.1
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    • pp.38-51
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    • 2019
  • Barcelona Basic Model (BBM) can describe not only swelling owing to decrease in effective stress, but also wetting-induced swelling due to decrease in suction. And the BBM can also consider increase in cohesion and apparent preconsolidation stress with suction, and decrease in the apparent preconsolidation stress with temperature. Therefore, the BBM is widely used all over the world to predict and to analyze coupled thermo-hydro-mechanical behavior of bentonite which is considered as buffer materials at the engineered barrier system in the high-level radioactive waste disposal system. However, the BBM is not well known in Korea, so this paper introduce the BBM to Korean rock engineers and geotechnical engineers. In this study, Modified Cam Clay (MCC) model is introduced before all, because the BBM was first developed as an extension of the MCC model to unsaturated soil conditions. Then, the thermo-elasto-plastic version of the BBM is described in detail.

Thermo-Mechanical Interaction of Flip Chip Package Constituents (플립칩 패키지 구성 요소의 열-기계적 특성 평가)

  • 박주혁;정재동
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.183-190
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    • 2003
  • Major device failures such as die cracking, interfacial delamination and warpage in flip chip packages are due to excessive heat and thermal gradients- There have been significant researches toward understanding the thermal performance of electronic packages, but the majority of these studies do not take into account the combined effects of thermo-mechanical interactions of the different package constituents. This paper investigates the thermo-mechanical performance of flip chip package constituents based on the finite element method with thermo-mechanically coupled elements. Delaminations with different lengths between the silicon die and underfill resin interfaces were introduced to simulate the defects induced during the assembly processes. The temperature gradient fields and the corresponding stress distributions were analyzed and the results were compared with isothermal case. Parametric studies have been conducted with varying thermal conductivities of the package components, substrate board configurations. Compared with the uniform temperature distribution model, the model considering the temperature gradients provided more accurate stress profiles in the solder interconnections and underfill fillet. The packages with prescribed delaminations resulted in significant changes in stress in the solder. From the parametric study, the coefficients of thermal expansion and the package configurations played significant roles in determining the stress level over the entire package, although they showed little influence on stresses profile within the individual components. These observations have been implemented to the multi-board layer chip scale packages (CSP), and its results are discussed.

Multiphysics response of magneto-electro-elastic beams in thermo-mechanical environment

  • Vinyas, M.;Kattimani, S.C.
    • Coupled systems mechanics
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    • v.6 no.3
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    • pp.351-367
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    • 2017
  • In this article, the multiphysics response of magneto-electro-elastic (MEE) cantilever beam subjected to thermo-mechanical loading is analysed. The equilibrium equations of the system are obtained with the aid of the principle of total potential energy. The constitutive equations of a MEE material accounting the thermal fields are used for analysis. The corresponding finite element (FE) formulation is derived and model of the beam is generated using an eight noded 3D brick element. The 3D FE formulation developed enables the representation of governing equations in all three axes, achieving accurate results. Also, geometric, constitutive and loading assumptions required to dimensionality reduction can be avoided. Numerical evaluation is performed on the basis of the derived formulation and the influence of various mechanical loading profiles and volume fractions on the direct quantities and stresses is evaluated. In addition, an attempt has been made to compare the individual effect of thermal and mechanical loading with the combined effect. It is believed that the numerical results obtained helps in accurate design and development of sensors and actuators.

Numerical analysis of spalling of concrete cover at high temperature

  • Ozbolt, Josko;Periskic, Goran;Reinhardt, Hans-Wolf;Eligehausen, Rolf
    • Computers and Concrete
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    • v.5 no.4
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    • pp.279-293
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    • 2008
  • In the present paper a 3D thermo-hygro-mechanical model for concrete is used to study explosive spalling of concrete cover at high temperature. For a given boundary conditions the distribution of moisture, pore pressure, temperature, stresses and strains are calculated by employing a three-dimensional transient finite element analysis. The used thermo-hygro-mechanical model accounts for the interaction between hygral and thermal properties of concrete. Moreover, these properties are coupled with the mechanical properties of concrete, i.e., it is assumed that the mechanical properties (damage) have an effect on distribution of moisture (pore pressure) and temperature. Stresses in concrete are calculated by employing temperature dependent microplane model. To study explosive spalling of concrete cover, a 3D finite element analysis of a concrete slab, which was locally exposed to high temperature, is performed. It is shown that relatively high pore pressure in concrete can cause explosive spalling. The numerical results indicate that the governing parameter that controls spalling is permeability of concrete. It is also shown that possible buckling of a concrete layer in the spalling zone increases the risk for explosive spalling.

Effect of Rock Mass Properties on Coupled Thermo-Hydro-Mechanical Responses at Near-Field Rock Mass in a Heater Test - A Benchmark Sensitivity Study of the Kamaishi Mine Experiment in Japan

  • Hwajung Yoo;Jeonghwan Yoon;Ki-Bok Min
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.21 no.1
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    • pp.23-41
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    • 2023
  • Coupled thermo-hydraulic-mechanical (THM) processes are essential for the long-term performance of deep geological disposal of high-level radioactive waste. In this study, a numerical sensitivity analysis was performed to analyze the effect of rock properties on THM responses after the execution of the heater test at the Kamaishi mine in Japan. The TOUGH-FLAC simulator was applied for the numerical simulation assuming a continuum model for coupled THM analysis. The rock properties included in the sensitivity study were the Young's modulus, permeability, thermal conductivity, and thermal expansion coefficients of crystalline rock, rock salt, and clay. The responses, i.e., temperature, water content, displacement, and stress, were measured at monitoring points in the buffer and near-field rock mass during the simulations. The thermal conductivity had an overarching impact on THM responses. The influence of Young's modulus was evident in the mechanical behavior, whereas that of permeability was noticed through the change in the temperature and water content. The difference in the THM responses of the three rock type models implies the importance of the appropriate characterization of rock mass properties with regard to the performance assessment of the deep geological disposal of high-level radioactive waste.