• Title/Summary/Keyword: Coupled Thermo-Mechanical Model

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Coupled temperature-displacement modeling to study the thermo-elastic instability in disc brakes

  • Ramkumar, E.;Mayuram, M.M.
    • Coupled systems mechanics
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    • v.1 no.2
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    • pp.165-182
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    • 2012
  • Macroscopic hot spots formed due to the large thermal gradients at the surface of the disc brake rotor, make the rotor to fail or wear out early. Thermo-elastic deformation results in contact concentration, leading to the non uniform distribution of temperature making the disc susceptible to hot spot formation. The formation of one hot spot event will predispose the system to future hot spotting at the same location. This leads to the complete thermo-elastic instability in the disc brakes; multitude parameters are responsible for the thermo elastic instability. The predominant factor is the sliding velocity and above a certain sliding velocity the instability of the brake system occurs and hot spots is formed in the surface of the disc brake. Commercial finite element package ABAQUS(R) is used to find the temperature distribution and the result is validated using Rowson's analytical model. A coupled analysis methodology is evolved for the automotive disc brake from the transient thermo-elastic contact analysis. Temperature variation is studied under different sliding speeds within the operation range.

Thermo-mechanical damage of tungsten surfaces exposed to rapid transient plasma heat loads

  • Crosby, Tamer;Ghoniem, Nasr M.
    • Interaction and multiscale mechanics
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    • v.4 no.3
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    • pp.207-217
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    • 2011
  • International efforts have focused recently on the development of tungsten surfaces that can intercept energetic ionized and neutral atoms, and heat fluxes in the divertor region of magnetic fusion confinement devices. The combination of transient heating and local swelling due to implanted helium and hydrogen atoms has been experimentally shown to lead to severe surface and sub-surface damage. We present here a computational model to determine the relationship between the thermo-mechanical loading conditions, and the onset of damage and failure of tungsten surfaces. The model is based on thermo-elasticity, coupled with a grain boundary damage mode that includes contact cohesive elements for grain boundary sliding and fracture. This mechanics model is also coupled with a transient heat conduction model for temperature distributions following rapid thermal pulses. Results of the computational model are compared to experiments on tungsten bombarded with energetic helium and deuterium particle fluxes.

A Study on Numerical Thermo-Mechanical Analysis for Aluminum 6061 Friction Stir Welding (전산 열.구조해석에 의한 알루미늄 6061 마찰교반용접 특성 연구)

  • Park, Chan-Woo;Paeng, Jin-Gi;Ok, Ju-Seon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.632-639
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    • 2012
  • A fully coupled thermo-mechanical model is adopted to study the temperature distribution and the material deformation in friction stir welding(FSW) process. Rotational speed is most important parameters in this research. Three dimension results under different process parameters were presented. Result indicate that the maximum temperature is lower than the melting point of the welding material. The higher temperature gradient occurs in the leading side of the workpiece. The maximum temperature can be increased with increasing the tool angular velocity, rpm in the current numerical modeling. In this research ABAQUS Ver.6.7 is to analyze a fully coupled thermo-mechanical model. ALE(Arbitrary Lagrangian-Eulerian) finite element formulation is used for the large deformation in FSW process and using the Mass scaling for the analysis time efficiency.

Numerical modelling of coupled thermo-hydro-mechanical behavior of Heater Experiment-D (HE-D) at Mont Terri rock laboratory in Switzerland (스위스 Mont Terri rock laboratory에서 수행된 암반 히터시험(HE-D)에 대한 열-수리-역학적 복합거동 수치해석)

  • Lee, Changsoo;Choi, Heui-Joo;Kim, Geon-Young
    • Tunnel and Underground Space
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    • v.30 no.3
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    • pp.242-255
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    • 2020
  • The numerical simulations of Heater Experiment-D (HE-D) at the Mont Terri rock laboratory in Switzerland were performed to investigate an applicability of FLAC3D to reproduce the coupled thermo-hydro-mechanical (THM) behaviour in Opalinus Clay, as part of the DECOVLEX-2015 project Task B. To investigate the reliability of numerical simulations of the coupled behaviour using FLAC3D code, the simulation results were compared with the observations from the in-situ experiment, such as temperature at 16 sensors, pore pressure at 6 sensors, and strain at 22 measurement points. An anisotropic heat conduction model, fluid flow model, and transversely isotropic elastic model in FLAC3D successfully represented the coupled thermo-hydraulic behaviour in terms of evolution for temperature and pore pressure, however, performance of the models for mechanical behavior is not satisfactory compared with the measured strain.

Thermal volume change of saturated clays: A fully coupled thermo-hydro-mechanical finite element implementation

  • Wang, Hao;Qi, Xiaohui
    • Geomechanics and Engineering
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    • v.23 no.6
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    • pp.561-573
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    • 2020
  • The creep and consolidation behaviors of clays subjected to thermal cycles are of fundamental importance in the application of energy geostructures. This study aims to numerically investigate the physical mechanisms for the temperature-triggered volume change of saturated clays. A recently developed thermodynamic framework is used to derive the thermo-mechanical constitutive model for clays. Based on the model, a fully coupled thermo-hydro-mechanical (THM) finite element (FE) code is developed. Comparison with experimental observations shows that the proposed FE code can well reproduce the irreversible thermal contraction of normally consolidated and lightly overconsolidated clays, as well as the thermal expansion of heavily overconsolidated clays under drained heating. Simulations reveal that excess pore pressure may accumulate in clay samples under triaxial drained conditions due to low permeability and high heating rate, resulting in thermally induced primary consolidation. Results show that four major mechanisms contribute to the thermal volume change of clays: (i) the principle of thermal expansion, (ii) the decrease of effective stress due to the accumulation of excess pore pressure, (iii) the thermal creep, and (iv) the thermally induced primary consolidation. The former two mechanisms mainly contribute to the thermal expansion of heavily overconsolidated clays, whereas the latter two contribute to the noticeable thermal contraction of normally consolidated and lightly overconsolidated clays. Consideration of the four physical mechanisms is important for the settlement prediction of energy geostructures, especially in soft soils.

Frost Heave of Frost Susceptible Soil According to Performance of Thermo-syphon (열 사이펀 성능에 따른 동상민감성 지반의 거동 비교)

  • Park, Dong-Su;Shin, Mun-Beom;Seo, Young-Kyo
    • Journal of the Korean Geotechnical Society
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    • v.37 no.10
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    • pp.27-40
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    • 2021
  • The construction method to prevent the frost heave or thaw settlement is called the ground stabilization method, and the thermo-syphon is one of the typical ground stabilization methods. The thermo-syphon has recently been developed with a simple analysis model and thermal analysis has been carried out, but the frost heave of frost susceptible soil was not considered. This study was conducted using ABAQUS internal user subroutine to develop the numerical analysis model (Coupled thermo-mechanical) that can simultaneously perform thermal analysis for the temperature change of the soil according to the thermo-syphon and structural analysis to predict the frost heave of the soil accordingly. As a result of the numerical analysis, the frost heave of the soil decreased as the performance of the thermo-syphon increased. As for the main results, when the thermo-syphon which has contain 25%, 50%, and 100% of refrigerant filling ratio was applied, the reduction ratio of the frost heave was 5.5%, 14.4%, and 21% respectively.

A new element elimination model to predict fire-induced damage on an underground structure (요소제거기법을 적용한 지하구조물의 화재손상 예측모델 개발)

  • Chang, Soo-Ho;Choi, Soon-Wook;Bae, Gyu-Jin;Ahn, Sung-Youll
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.10 no.4
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    • pp.313-327
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    • 2008
  • Thermo-mechanical coupled behavior of an underground structure during a fire accident have not been fully understood yet. Moreover, when such a thermo-mechanical coupled behavior is not considered in numerical analyses based on conventional heat transfer theory, fire-induced damage zone in an underground structure can be considerably underestimated. This study aims to develop a FEM-based numerical technique to simulate the thermo-mechanical coupled behavior of an underground structure in a fire accident. Especially, an element elimination model is newly proposed to simulate fire-induced structural loss together with a convective boundary condition. In the proposed model, an element where the maximum temperature calculated from heat transfer analysis is over a prescribed critical temperature is eliminated. Then, the proposed numerical technique is verified by comparing numerical results with experimental results from real fire model tests. From a series of parametric studies, the key parameters such as critical temperature, element size and temperature-dependent convection coefficients are optimized for the RABT and the RWS fire scenarios.

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3D thermo-hydro-mechanical coupled discrete beam lattice model of saturated poro-plastic medium

  • Hadzalic, Emina;Ibrahimbegovic, Adnan;Dolarevic, Samir
    • Coupled systems mechanics
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    • v.9 no.2
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    • pp.125-145
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    • 2020
  • In this paper, we present a 3D thermo-hydro-mechanical coupled discrete beam lattice model of structure built of the nonisothermal saturated poro-plastic medium subjected to mechanical loads and nonstationary heat transfer conditions. The proposed model is based on Voronoi cell representation of the domain with cohesive links represented as inelastic Timoshenko beam finite elements enhanced with additional kinematics in terms of embedded strong discontinuities in axial and both transverse directions. The enhanced Timoshenko beam finite element is capable of modeling crack formation in mode I, mode II and mode III. Mode I relates to crack opening, mode II relates to in-plane crack sliding, and mode III relates to the out-of-plane shear sliding. The pore fluid flow and heat flow in the proposed model are governed by Darcy's law and Fourier's law for heat conduction, respectively. The pore pressure field and temperature field are approximated with linear tetrahedral finite elements. By exploiting nodal point quadrature rule for numerical integration on tetrahedral finite elements and duality property between Voronoi diagram and Delaunay tetrahedralization, the numerical implementation of the coupling results with additional pore pressure and temperature degrees of freedom placed at each node of a Timoshenko beam finite element. The results of several numerical simulations are presented and discussed.

Nonlinear instability problems including localized plastic failure and large deformations for extreme thermo-mechanical loads

  • Ngo, Van Minh;Ibrahimbegovic, Adnan;Hajdo, Emina
    • Coupled systems mechanics
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    • v.3 no.1
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    • pp.89-110
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    • 2014
  • In this work we provide the theoretical formulation, discrete approximation and solution algorithm for instability problems combing geometric instability at large displacements and material instability due to softening under combined thermo-mechanical extreme loads. While the proposed approach and its implementation are sufficiently general to apply to vast majority of structural mechanics models, more detailed developments are provided for truss-bar model. Several numerical simulations are presented in order to illustrate a very satisfying performance of the proposed methodology.

Precise Prediction of 3D Thermo-mechanical Behavior of Roll - Strip System in Hot Strip Rolling by Finite Element Method (3차원 유한요소법을 이용한 열연중 판 및 롤의 열적/기계적 거동 해석)

  • Sun C. G.;Kim K. H.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.129-133
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    • 2001
  • A finite element-based, integrated process model is presented for a three dimensional, coupled analysis of the thermo-mechanical behavior of the strip and work roll in the continuous hot strip rolling. The validity of the proposed model is examined through comparison with measurements. The effect of Edge-Heater on the finishing delivery temperatures is examined by using the present model. The models capability of revealing the effect of diverse process parameters is demonstrated through a series of process simulation.

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