• Title/Summary/Keyword: Cost of repairs

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A Study of Generalized Model for Determining the Optimal Number of Minimal Repairs before Replacement Considering Inherent Availability (가용도를 고려한 교체전 최소수리횟수 결정모델에 관한 연구)

  • 강호신;조남호;유왕진
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.47
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    • pp.47-55
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    • 1998
  • This paper proposes a maintenance model considering the Inherent availability of certain requirement and two types of failures, repairable or irrepairable. In this model, the system is replaced in time when it doesn't meet the inherent availability requirement despite of all repairable failures; Otherwise it is replaced by the first irrepairable failure. Assuming that the j-th failure is repairable with probability ${\alpha}_j$, minimal repairs are performed for repairable failures between replacements. We drive the expected cost rate through the application of NHPP(Non-Homogeneous Poisson Process) in order to determine the optimal number $n^*$. The model includes some previous studies as special cases.

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A Generalized Model for Determining Optimal Number of Minimal Repairs before Replacement (교체전 최소수리회수의 결정에 관한 연구)

  • Suh, Yong-Sung;Park, Young-Taek;Son, Eun-il
    • Journal of Korean Society for Quality Management
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    • v.23 no.2
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    • pp.43-52
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    • 1995
  • A replacement policy under two types of failures, repairable or irrepairable, is considered, In the policy, the system is replaced at the n-th failure if all the previous (n-1) failures are repairable; Otherwise it is replaced at the first irrepairable failure. Assuming that the j-th failure is repairable with probability ${\alpha}_j$ and minimal repairs are performed for repairable failures between replacements, we derive the expected cost rate through the application of NHPP in order to determine the optimal number $n^*$. The policy includes some previous studies as special cases.

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주기적 예방보전의 최적정책에 관한 연구

  • Na Myeong Hwan;Son Yeong Suk;Kim Mun Ju
    • Proceedings of the Korean Reliability Society Conference
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    • 2005.06a
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    • pp.115-120
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    • 2005
  • This paper introduces models for preventive maintenance policies and considers periodic preventive maintenance policy with minimal repair when the failure of system occurs. It is assumed that minimal repairs do not change the failure rate of the system. The failure rate under prevention maintenance received an effect by a previously prevention maintenance and the slope of failure rate increases the model where it considered. Also the start point of failure rate under prevention maintenance considers the degradation of system and that it increases quotient, it assumed. Per unit time it bought an expectation cost from under this prevention maintenance policy. We obtain the optimal period time and the number for the periodic preventive maintenance by using Nakagawa's Algorithm, which minimizes the expected cost rate per unit time. Finally, it suppose that the failure time of a system has a Weibull distribution as an example and we obtain an expected cost rate per unit time the optimal period time and the number when cost of replacement and cost of minimal repair change.

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Analysis of a Random Shock Model for a System and Its Optimization

  • Park, Jeong-Hun;Choi, Seung-Kyoung;Lee, Eui-Yong
    • Journal of the Korean Data and Information Science Society
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    • v.15 no.4
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    • pp.773-782
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    • 2004
  • In this paper, a random shock model for a system is considered. Each shock arriving according to a Poisson process decreases the state of the system by a random amount. A repairman arriving according to another Poisson process of rate $\lambda$ repairs the system only if the state of the system is below a threshold $\alpha$. After assigning various costs to the system, we calculate the long-run average cost and show that there exist a unique value of arrival rate $\lambda$ and a unique value of threshold $\alpha$ which minimize the long-run average cost per unit time.

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Analysis of a Random Shock Model for a System and Its Optimization

  • Park, Jeong-Hun;Choi, Seung-Kyoung;Lee, Eui-Yong
    • 한국데이터정보과학회:학술대회논문집
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    • 2004.10a
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    • pp.33-42
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    • 2004
  • In this paper, a random shock model for a system is considered. Each shock arriving according to a Poisson process decreases the state of the system by a random amount. A repairman arriving according to another Poisson process of rate $\lambda$ repairs the system only if the state of the system is below a threshold $\alpha$. After assigning various costs to the system, we calculate the long-run average cost and show that there exist a unique value of arrival rate $\lambda$ and a unique value of threshold $\alpha$ which minimize the long-run average cost per unit time.

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Estimation of Warranty Cost (품질하자보증비의 추정)

  • 최정호;이상용
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.43
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    • pp.357-364
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    • 1997
  • After the buyer purchases the product, the seller's role does not end. If the product fails to function properly before the end of the warranty period, the seller is responsible for its repair or replacement under the seller's warranty policy. There are two common types of warranty policies: the free replacement warranty and the rebate warranty. Under the free replacement warranty policy, replacement or repairs during the warranty period are provided by the seller free of charge to the buyer. Under the rebate warranty policy, a failed item is replaced by a new one or is repaired at a cost to the age of the failed item. The rebate warranty is most often used for items such as a battery or an automobile tire which wear out and must be replaced at failure. This paper proposes a easy way of estimating the warranty cost under the free replacement warranty policy assuming an exponential product failure function on repairable products.

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A Study on Optimal Preventive Maintenance Policy When Failure Rate is Exponentially Increasing After Repair (수리 후 고장률이 지수적으로 증가하는 경우에 최적 예방보전 정책)

  • Kim, Tae-Hui;Na, Myung-Hwan
    • Journal of Applied Reliability
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    • v.11 no.2
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    • pp.167-176
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    • 2011
  • This paper introduces models for preventive maintenance policies and considers periodic preventive maintenance policy with minimal repair when the failure of system occurs. It is assumed that minimal repairs do not change the failure rate of the system. The failure rate under prevention maintenance received an effect by a previously prevention maintenance and the slope of failure rate increases the model where it considered. Also the start point of failure rate under prevention maintenance considers the degradation of system and that it increases quotient, it assumed. Per unit time it bought an expectation cost from under this prevention maintenance policy. We obtain the optimal periodic time and the number for the periodic preventive maintenance by using Nakagawa's Algorithm, which minimizes the expected cost per unit time.

OPPORTUNISTIC AGE REPLACEMENT POLICY

  • Jhang, Jhy-Ping
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.269-276
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    • 1998
  • This paper proposes an opportunistic age replacement policy. The system has two types of failures. Type I failures (minor failures) are removed by minimal repairs, whereas type II failures are removed by replacements. Type I and type II failures are age-dependent. A system is replaced at type II failure (catastrophic failure) or at the opportunity after age T, whichever occurs first. The cost of the minimal repair of the system at age z depends on the random part C(z) and the deterministic part c(z). The opportunity arises according to a Poisson process, independent of failures of the component. The expected cost rate is obtained. The optimal $T^{\ast}$ which would minimize the cost rate is discussed. Various special cases are considered. Finally, a numerical example is given.

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Cost Analysis of a Stepdown Warranty Policy

  • Kim, Won Joong;Yi, Keun Heui
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.10 no.15
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    • pp.23-32
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    • 1987
  • This paper proposes a stepdown warranty policy: the warranty period consists of subintervals where the manufacturer's compensation is constant for warranty failures and decreases with the subinterval's number. Manufacturer's unit warranty cost is analyzed for both irrepairable and repairable products. we assume that only minimal repairs are performed for repairable items. Comparison with the free replacement polity indicates that the proposed policy has a longer warranty period if tile warranty reserves are the same and that manufacturer`s unit warranty cost is smaller if the warranty periods are tile same. Some numerical examples are also given.

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Optimal Periodic Preventive Maintenance Schedule When Preventive Maintenance is Imperfect (예방보전이 불완전할 때 최적 주기적 예방보전 계획)

  • Kim, Dae-Kyung;Shin, Sang-Wook;Lim, Jae-Hak
    • Journal of Korean Society for Quality Management
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    • v.35 no.4
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    • pp.140-146
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    • 2007
  • In this paper, we consider a periodic imperfect preventive maintenance(PM) policy in which the system's failure rate after each PM remains unchanged. The system undergoes only minimal repairs at failures between PMs. Exact mathematical formula of the expected cost rate per unit time is derived. Optimal number of PMs and optimal maintenance period are derived by minimizing the expected cost rate per unit time. A numerical example is provided to illustrate the proposed approach under Weibull lifetime distribution.