• Title/Summary/Keyword: Corrosion fatigue strength

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Study on effect of solution temperature on corrosion fatigue of high strength steel (고장력강의 부식피로에 미치는 용액온도의 영향에 관한 연구)

  • 유헌일
    • Journal of the korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.40-51
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    • 1986
  • A study has been made of the corrosion fatigue of high strength low alloy steel in 3.5% NaCl solution under tension stress for solution temperature being 25.deg. C, 55.deg. C and 85 .deg. C. The main results obtained are as follows; 1) The corrosion fatigue crack growth rate curve could be divided into the First Region, the Second Region and the Third Region. 2) The corrosion fatigue crack growth rates in the First Region and the Second Region were Arrhenius temperature-dependent in this test range. The apparent activation energies for the corrosion fatigue cack growth rate were found to be 2000cal/mol in the First Region and 3700 cal/mol in the Second Region. 3) Hematite (Fe$_{2}$O$_{3}$) as the hexahedral crystal and magnetite (Fe$_{3}$O$_{4}$) as the octahedral crystal were observed in the corrosion products on the corrosion fatigue fracture surface at 85.deg. C and the anode fusion seem to be generated in the crack tip region at high temperature. 4) The complex environment effect ratio which was defined by the ratio of fatigue crack growth rate in corrosion environment to that in air might be considered not only a criterion estimating the effect of environment quantitatively but also an important parameter in the selection of the design stress for the fail safe design. The complex environment effect was not greater than ten in this test.

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A Study on the Atmospheric Corrosion and Fatigue of Rolling Stock Structures (철도차량 구조물의 대기부식 및 피로에 관한 연구)

  • Goo Byeong-Choon;Kim Jai-Hoon;Jang Se-Ky
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.421-426
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    • 2005
  • In general, structural integrity of rolling stock structures should last more than 25 years. During the lifetime corrosive degradation occurs. For structural design and diagnosis, quantitative relationship between corrosive degradation and variation of mechanical properties such as tensile strength and fatigue strength is needed. In this study, first of all we established the atmospheric corrosion test procedure. At regular intervals using specimens of SM490A and SS400 on the atmospheric corrosion test bed, we carried out tensile and fatigue tests. The fatigue strength decreases as the atmospheric corrosion period increases. And we studied the effect of post-weld heat treatment on the tensile and fatigue behaviour.

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Fatigue Strength Evaluation of Rusting Decayed Hull Steel Plate in Air and in Artificial Seawater Condition (선체의 부식쇠모강판의 대기중 및 해수중 피로강도평가에 관한 연구)

  • Kim, Won-Beom;Paik, Jeom-Kee;Iwata, Mitsumasa;Yajima, Hiroshi
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.4 s.148
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    • pp.467-475
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    • 2006
  • Fatigue strength of hull structural steel plate, extracted from longitudinal bulkhead of a 17-year-old ore/oil carrier for renewal, was investigated in air and in artificial seawater condition. The surface of the plate was covered with corrosion pits and they proved to be crack initiation sites by fractography using SEM. From this research, it was found that the evaluation method for fatigue strength of virgin mild steel plates in air and in artificial seawater can also be applied to the evaluation of the fatigue strength of mild steel plates those were long-term exposed to a corrosive environment and their surfaces had been rusted intensively.

Effect of Corrosion on Fatigue Life of Piping material under Repeating Load (반복하중을 받는 배관용 강재의 피로수명에 미치는 부식의 영향)

  • Park, Keyung-Dong;An, Jae-Pil
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.228-229
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    • 2005
  • The compressive residual stress, which is induced by shot peening process, has the effect of increasing the intrinsic fatigue strength of surface and therefore would be beneficial in reducing the probability of fatigue damage. However, it was not known that the effect of shot peening in corrosion environment. In this study, the effect of shot peening on corrosion fatigue crack growth of sping steel immersed in 6% $FeCl_3$ solution and corrosion characteristics with considering fracture mechanics. The results of the experimental study corrosion fatigue characteristics of spring steel are as follows; the fatigue crack growth rate of the shot peening material was lower than of the un peening material. And fatigue life shows more improvement in the shot peening material than un peening material. This is because the compressive residual stress of surface operate resistance of corrosion fatigue crack propagation. It is assumed that the shot peening process improve corrosive resistance and mechanical property.

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The Influence on the Corrosion Fatigue Crack Propagation in Changing of the Second Phase Hardness of Dual Phase Steel (複合組織鋼의 第2相 硬度變化가 腐蝕疲勞 크랙傳播에 미치는 影響)

  • 오세욱;김웅집
    • Journal of Welding and Joining
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    • v.11 no.2
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    • pp.42-52
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    • 1993
  • The corrosion fatigue fracture behaviour of dual phase steel was investigated in 3% NaCl solution at 302MPa and 137MPa. Fatigue test was conducted by cantilever type of self-made rotary bending fatigue testing machine. The fatigue strength increased with increasing the hardness of 2nd phase. Corrosion pit originated at the boundary of the 2nd phase. The size and number of corrosion pits were influenced by the 2nd phase hardness, and pits remained constant in size just after they were transited into cracks. The life of crack initiation was effected by stress level. The shape of relation of .DELTA. K and da/dN has smaller scattering in it in 3% NaCl solution than that in air. The higher the 2nd phase hardness is, the greater the corrosion fatigue life becomes. Corrosion fatigue fracture behaviour was primarily effected by mechanical factor in case of high stress(302MPa), but by electro-chemical reaction in a lower stress(137MPa). As stress level got lower and hardness of the 2nd phase got higher, the roughness of fracture surface increased.

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Evaluation of Fatigue Strength Share Effect of the Rust Due to Corrosion at Ship Structural Plate (선체구조 판부재에서 해수부식현상에 기인하는 부식층의 피로강도분담효과에 관한 연구)

  • Kim, Won Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.5
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    • pp.2063-2068
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    • 2013
  • Ship and offshore structures, those are to be used under the seawater conditions are prone to corrosion. In this research, the effect of rust existence on the fatigue strength at structural member of ship and offshore structure was investigated. For this purpose, fatigue tests for the rust removed specimen were conducted. In addition, the comparison of fatigue strength between rust removed specimen and rusted specimen was conducted. With these test results, fatigue strength share effect was investigated. Finally, at this research, it was found that there is fatigue strength share effect on the rust. In comparison of fatigue strength reduction factor, fatigue strength of the rust removed specimen is 18.1% lower than that of the rusted specimen. From the above, it was known that as far as there are not any harmful ingredients in it, rust on the steel plate is beneficial in an aspect of fatigue strength.

The Effect of Shot Peening on the Corrosion and Fatigue Crack to SAE5155 Steel (SAE 5155강에서 쇼트피닝이 부식과 피로균열특성에 미치는 영향)

  • Park, Kyeong-Dong;Shin, Yung-Jin;Kim, Dong-Ug
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.6
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    • pp.731-739
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    • 2006
  • Corrosion and lassitude are very important in the metal construction Currently, the shot peening is used much for removing the defect on the surface, improving the fatigue strength on surface. In this study. the influence of shot peening to the corrosion property were investigated in 3.5% NaCl, 10% HNO3 + 3% HF. 6% FeC13. The immersion test was performed on two kind of specimen(Removed corrosion product. RCP and Continuous immersed specimen: CIS). The immersion periods was 3600hours. Corrosion potential. weight loss, and fatigue crack growth characteristics were investigated. The result, shot peening in corrosion potential showed stable potential. Also, shot peening displayed small Weight loss than un peening. And Fatigue crack resistivity of shot peening in corrosion solution's fatigue crack appeared greatly than un peening.

Corrosion and Corrosion Fatigue Characteristics of Artificially Sensitized STS 304 (STS304 열화재의 부식및 부 식피로특성)

  • Han, Ji-Won;Bae, Dong-Ho
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.28-33
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    • 2010
  • Stainless steel is useful material for various industrial facilities such as the nuclear and steam power plant and the heavy chemical industry due to its good corrosion resistance and mechanical properties. However, it has also a large problem that is sensitized in the welding process and its corrosion resistance and mechanical properties decreases by sensitization. Thus, corrosion and corrosion fatigue characteristics of artificially sensitized austenitic STS304 were investigated through the EPR test and corrosion fatigue test. Obtained results are as follows: 1) According to the sensitizing period increase, Cr deficiency layer is linearly expanded. 2) Degree of sensitization(Ia/Ir) proportionally increased with sensitizing period. However, after 4hrs, it showed constant value. 3) Cr-carbide($Cr_{23}C_6$) in the grain boundary increased as sensitizing period increases until six hours. 4) corrosion fatigue strength of sensitized STS304 were remarkably reduced compare to non-sensitized ones.

An Experimental Study on Corrosion Fatigue Strength of TMCP Steel in Consideration of NaCl Salinity (염분농도변화에 따른 TMCP강의 부식피로강도에 관한 실험적 연구)

  • 강성원;김철현;이해우
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.3
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    • pp.54-60
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    • 2003
  • Fatigue strength of offshore structures or ship structures is significantly decreased due to corrosive environment condition such as sea water and/or coal, crude oil of cargoes, compared to that of on shore structures. In corrosive environment, fatigue strength of structures also depends on characteristics of weld material heat affected zone(HAZ). In this research work, rotary bending fatigue tests of parent material and HAZ of TMCP steel were performed in order to investigate the initiation and propagation of cracks both in air and in NaCl solution. Comparison of fatigue strength In relation with the salinity of NaCl were carried out as well. According to the test results weld material or HAZ of TMCP steel showed higher fatigue strength than that of the parent material. The fatigue strength of TMCP steel decreases drastically in NaCl solution compared to that of in air environment. In particular, more reduced fatigue strength is observed in 1% NaCl solution than in 3% NaCl solution.

DURABILITY TESTING OF MARINE REINFORCED CONCRETE UNDER FATIGUE LOADING, PART I AND II (피로하중을 받는 해양 콘크리트의 내구성 연구)

  • ;D. V. Reddy
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.04a
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    • pp.348-353
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    • 1996
  • This study addresses the evaluation of the durability of reinforced concrete marine structures subjected to fatigue loading. The laboratory investigation was carried out on full and half size reinforced concrete specimens with three different water cement ratios (0.3, 0.4, and 0.56), static and fatigue loading conditions, and epoxy-coated and regular black steel reinforcements. The marine tidal zone was simulated by alternate filling and draining of the tank (wet and dry cycled), and a galvanostatic corrosion technique to accelerate corrosion of reinforcement was used. Half-cell potentials and changes of crack width were measured periodically during the exposure and followed by ultimate strength testing. The significant findings include adverse effect of fatigue loading, existence of an explicit size effect, poor performance of epoxy coated steel, and negative effect of increasing water/cement ratio.

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