• 제목/요약/키워드: Corrosion Inhibition

검색결과 190건 처리시간 0.023초

알칼리 용액에서 알루미늄의 부식속도 측정 (Measurement of the Corrosion Rate of Aluminum in Alkaline Solution)

  • 심은기;황영기;전혜수
    • 전기화학회지
    • /
    • 제2권3호
    • /
    • pp.117-122
    • /
    • 1999
  • 본 연구에서는 알칼리 용액에서 알루미늄의 부식속도를 측정하면서, 합금원소, 알칼리도(KOH농도),용액온도, 그리고 용액에 첨가하는 부식 억제제의 종류와 그 농도 등이 미치는 영향에 대해 조사하였다. 알루미늄 제품에 따라서는 순도 $99\%$ 이상인 AA-1050의 부식속도가 가장 낮은 반면에 Mg나 Mn이 포함된 합금은 상대적으로 높게 측정되었다. KOH 수용액에 ZnO를 포화농도로 첨가하면 부식속도가 $50\%$ 이상 억제되는 효과가 나타났지만. ZnAc는 부식 억제제로서 역할하지 못하였다. 알칼리도와 용액온도가 높을수록 ZnO의 부식 억제효과는 상승하였다 부식속도는 KOH농도에 대해 1차 선형 증가함수 그리고 온도 역수에 대해 지수형 감소함수로 나타났다. SEM과 EDS를 사용하여 부식 표면에 부착된 물질의 성분을 분석하였으며, XRD의 기기분석을 통하여 KOH 용액에서의 알루미늄의 부식 생성물이 $Al(OH)_3$임을 확인하였다.

PEO 처리시 Ca-GP첨가에 따른 AZ31합금의 내식성 및 표면특성에 관한 연구 (A study on corrosion resistance and surface properties of AZ31 alloy according to Ca-GP addition during PEO treatment)

  • 이준수;박제신;박일송
    • 한국표면공학회지
    • /
    • 제54권5호
    • /
    • pp.238-247
    • /
    • 2021
  • PEO (plasma electrolytic oxidation) was applied to modify the surface of AZ31 magnesium alloy in this study. The mixed solution of sodium hydroxide (NaOH) and sodium silicate (Na2SiO3) was used as the electrolyte, and 0 - 0.05 g/L of Ca-GP (Glycerol Phosphate Calcium salt) was added in the electrolyte as an additive. PEO treatment was conducted at a current density of 30mA/cm2 for 5 minutes using a DC power supply. The surface properties were identified by SEM, XRD and surface roughness analyses, and the corrosion resistance was evaluated by potentiodynamic polarization and immersion tests. In addition, the biocompatibility was evaluated by immersion test in SBF solution. As the concentration of Ca-GP was increased, the surface morphology was denser and more uniform, and the amount of Ca and the thickness of oxide layer increased. Only Mg peak was observed in XRD analysis due to very thin oxide layer. The corrosion resistance of PEO-treated samples increased with the concentration of Ca-GP in comparision with the untreated sample. In particular, the highest corrosion resistance was identified at the group of 0.04g Ca-GP through potentiodynamic polarization and immersion tests in saline solution (0.9 wt.%NaCl). During the immersion in saline solution, pH rapidly increased at the beginning of immersion period due to rapid corrosion, and then increase rate of pH decreased. However, the pH value in the SBF temporarily increased from 7.4 to 8.5 during the day, then decreased due to the inhibition of corrosion with HA(hydroxyapatite) formation.

Effect of Annealed Oxides on the Formation of Inhibition Layer During Hot-Dip Galvanizing of 590Mpa Trip Steel

  • Kim, Seong-Hwan;Huh, Joo-Youl;Lee, Suk-Kyu;Park, Rho-Bum;Kim, Jong-Sang
    • Corrosion Science and Technology
    • /
    • 제10권1호
    • /
    • pp.6-12
    • /
    • 2011
  • The selective surface oxidation of a transformation-induced-plasticity (TRIP) steel containing 1.6 wt.% Mn and 1.5 wt.% Si during annealing at $800^{\circ}C$ was investigated for its influence on the formation of an inhibition layer during hot-dip galvanizing. The selective oxidation of the alloying elements and the oxide morphology were significantly influenced by the annealing atmosphere. The pure $N_{2}$ atmosphere with a dew point $-40^{\circ}C$ promoted the selective oxidation of Mn as a crystalline $Mn_{2}SiO_{4}$ phase, whereas the $N_{2}$ + 10% $H_{2}$ atmosphere with the same dew point $-40^{\circ}C$ promoted the selective oxidation of Si as an amorphous Si-rich oxide phase. During hot-dip galvanizing, the $Mn_{2}SiO_{4}$ phase was reduced more readily by Al in the Zn bath than the Si-rich oxide phase. Consequently, the pure $N_{2}$ atmosphere resulted in a higher formation rate of $Fe_{2}Al_{5}$ particles at the Zn/steel interface and better galvanizability than the $N_{2}$ + 10% $H_{2}$ atmosphere.

The Inhibitor Effect of (E)-5-[(4-(benzyl(methyl)amino)phenyl)diazenyl]-1,4-dimethyl-1H-1,2,4-triazol-4-ium zinc(II) Chloride, an Industrial Cationic Azo Dye, onto Reducing Acidic Corrosion Rate of Mild Steel

  • Ozkir, Demet;Kayakirilmaz, Kadriye
    • Journal of Electrochemical Science and Technology
    • /
    • 제11권3호
    • /
    • pp.257-272
    • /
    • 2020
  • This study covers the stages of testing whether the azo dye with chemical name (E)-5-[(4-(benzyl(methyl)amino)phenyl)diazenyl]-1,4-dimethyl-1H-1,2,4-triazol-4-ium zinc (II) chloride (DMT), known as Maxilon Red GRL in the dye industry, can be used as an anticorrosive feasible inhibitory agent, especially in industrial areas other than carpet, yarn and fibre dyeing. These test stages consist of the electrochemical measurement techniques such as potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and linear polarization resistance (LPR) for diverse concentrations and durations. The adsorption of the viewed DMT molecule on the mild steel surface obeyed the Langmuir isotherm. The zero charge potential (PZC) of mild steel was also found to assess the inhibition mechanism in containing DMT solution. The inhibition performance of DMT on the mild steel in a 1.0 M HCl solution was also investigated using methods such as metal microscope, atomic force microscope (AFM) and field emission scanning electron microscope (FE-SEM).

Theoretical and Experimental Studies on the Adsorption of N-[(E)-Pyridin-2-ylmethylidene] Aniline, a Schiff Base, on Mild Steel Surface in Acid Media

  • N, Mohanapriya.;M, Kumaravel.;B, Lalithamani.
    • Journal of Electrochemical Science and Technology
    • /
    • 제11권2호
    • /
    • pp.117-131
    • /
    • 2020
  • The adsorption of N-[(E)-Pyridin-2-ylmethylidene] aniline, a Schiff base, on to mild steel surface in 1M HCl and 0.5 M H2SO4 solutions and the consequent corrosion protection were studied employing weight loss method, electrochemical impedance spectroscopy and potentiodynamic polarization measurements. DFT calculations were performed to investigate its interaction with the metal surface at the atomic level to understand its inhibition mechanism. The adsorption process is well described by the Langmuir isotherm. The thermodynamic parameters indicated that the adsorption is spontaneous and the interaction of the inhibitor at the mild steel surface is mainly through physisorption. The Ra values obtained in AFM studies for the uninhibited and inhibited sample in HCl media respectively are 0.756 and 0.559 ㎛, and that in H2SO4 media are 0.411 and 0.406 ㎛. The lesser roughness values of the inhibited sample shows the adsorption of the molecules onto the mild surface. The inhibition efficiencies were found to improve with concentration of the inhibitor and the maximum efficiency was observed at 400ppm in all the investigation methods adopted. The inhibitor was found to exhibit a higher efficiency in HCl media (95.7%) than in H2SO4 (92.8%). The theoretical and experimental results are found to be in good agreement.

The effect of phosphate corrosion inhibitor on steel in synthetic concrete solutions

  • Sail, L.;Ghomari, F.;Khelidj, A.;Bezzar, A.;Benali, O.
    • Advances in materials Research
    • /
    • 제2권3호
    • /
    • pp.155-172
    • /
    • 2013
  • The study of the corrosion inhibition of armatures made of steel conceived for reinforced concrete by sodium phosphate is the aim object of our experimental tests. Gravimetric and electrochemical measurements were carried in three different Mediums contaminated by chlorides (3% NaCl) with addition of increasing concentrations of sodium phosphate. Inhibitory efficiency reached 80% at an optimal concentration of $7,5{\times}10^{-3}M$, the results obtained using the gravimetric measurements are in good agreement with those obtained by electrochemical methods. However, the monitoring of the pH evolution after 24h shows in the three studied environments, that the pH decreases slightly at 24 hours from the initial pH at $t_0$, due to the presence of corrosion products which change the state of the final solution. Also, scanning electron microscopy revealed the existence of layers of apatite on the metal surface previously treated with the sodium phosphate which confirms the formation of a protective film around the surface of the metal.

Polymerized Organic Thin Films and Comparison on their Physical and Electrochemical Properties

  • Cho, S.H.;You, Y.J.;Kim, J.G.;Boo, J.H.
    • 한국표면공학회지
    • /
    • 제36권1호
    • /
    • pp.9-13
    • /
    • 2003
  • Plasma polymerized organic thin films were deposited on Si(100), glass and metal substrates at $25∼100 ^{\circ}C$ using thiophene and toluene precursors by PECVD method. In order to compare physical and electrochemical properties of the as-grown thin films, the effects of the RF plasma power in the range of 30∼100 W and deposition temperature on both corrosion protection efficiency and physical properties were studied. We found that the corrosion protection efficiency ($P_{k}$), which is one of the important factors for corrosion protection in the interlayer dielectrics of microelectronic devices application, was increased with increasing RF power. The highest $P_{k}$ value of plasma polymerized toluene film (85.27% at 70 W) was higher than that of the plasma polymerized thiophene film (65.17% at 100 W), indicating inhibition of oxygen reduction. The densely packed and tightly interconnected toluene film could act as an efficient barrier layer to the diffusion of molecular oxygen. The result of contact angle measurement showed that the plasma polymerized toluene films have more hydrophobic surface than those of the plasma polymerized thiophene films.

Investigation of Polypyrrole Coatings Containing Nanosized Metal Oxides for Corrosion Protection of AA2024 Al Alloy

  • Fekri, F.;Shahidi, M.;Foroughi, M.M.;Kazemipour, M.
    • Journal of Electrochemical Science and Technology
    • /
    • 제10권2호
    • /
    • pp.148-158
    • /
    • 2019
  • The corrosion protection of AA2024 PPy coated samples doping with nanosized metal oxides, including $TiO_2$ and $CeO_2$ nanoparticles and $Nd_2O_3$ nanorods, during exposure to the solutions of 0.1 M $H_2SO_4$ and 3.5% NaCl was evaluated by electrochemical impedance spectroscopy (EIS) and linear polarization resistance (LPR) techniques. The nanorods of $Nd_2O_3$ were synthesized by cathodic pulse electrochemical deposition technique. The barrier properties of the different PPy coatings containing nanosized metal oxides immersed in $H_2SO_4$ solution were ranked as follows: $Nd_2O_3$ > $TiO_2$ > $CeO_2$. Therefore, the $Nd_2O_3$ coating sample provided the highest corrosion protection at any time of immersion up to 72 hours after immersing in $H_2SO_4$ solution. On the other hand, the $CeO_2$ coating sample displayed the best anticorrosive properties among the other coating samples after immersion in NaCl solution up to 28 days. This is due to the inhibition effect of cerium ions on aluminum alloys at near-neutral solutions.

트리에탄올아민용액에서 스테인리스강의 전기 화학적 특성 (A Study on the Electrochemical Characterization of Stainless Steel in Triethanolamine Solution)

  • 박진혁;이종호;박근호
    • 한국응용과학기술학회지
    • /
    • 제32권2호
    • /
    • pp.275-280
    • /
    • 2015
  • 본 연구에서는 스테인리스강을 사용하여 전형적인 3-전극 시스템의 순환전류전압법으로 트리 에탄올아민(TEA) 용액 중에서 전류-전압 곡선을 측정하였다. 스테인리스강은 작업 전극으로, Ag/AgCl 전극은 기준 전극으로, 그리고 백금 선은 상대 전극으로 각각 사용하였고, 그 결과, 트리에탄올아민 용액에서의 스테인리스강의 C-V 특성은 순환전류전압법으로부터 산화전류에 기인한 비가역 공정으로 나타났다. 부식억제제의 확산계수의 효과는 농도 증가에 따라 감소하였다. 그리고 부식억제 효과는 농도 0.5 N의 $NaClO_4$, $2.5{\times}10^{-3}M$ TEA용액에서 가장 컸으며, 1.5 N $NaClO_4$, $1.0{\times}10^{-3}M$ TEA용액에서 가장 낮았다.