• Title/Summary/Keyword: Copper Wire

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A novel low resistivity copper diffusion joint for REBa2Cu3O7-δ tapes by thermocompression bonding in air

  • Wei, Ren;Zhen, Huang;Fangliang, Dong;Yue, Wu;Zhijian, Jin
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.4
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    • pp.16-24
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    • 2022
  • Applications of REBa2Cu3O7-δ tapes require joints with a simple manufacturing process, low resistance and good mechanical properties. In the present study, we successfully developed a copper diffusion joint between Cu-stabilized REBa2Cu3O7-δ tapes that meets the above requirements without solder simply by applying flux, heat and pressurization. After a 3 min thermocompression process at approximately 150 δ and 336 MPa in air, two tapes were directly connected between Cu stabilizers by copper diffusion, which was proven by microstructure analysis. The specific resistivity of the copper diffusion joint reached 5.8 nΩ·cm2 (resistance of 0.4 nΩ for a 306 mm splicing length) at 77 K in the self-field. The axial tensile stress reached 200 N without critical current degradation. The results show promise for the preparation of copper diffusion joints to be used in coils, attached tapes, and wire/cable terminals.

Effect of Welding Parameters on Wire Seam Weldability of Tin Coated Steels for Small Containers (용접 조건이 소형 용기용 Sn 도금 강재의 와이어 심 용접성에 미치는 영향)

  • 김기철;이기호;이목영
    • Journal of Welding and Joining
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    • v.15 no.5
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    • pp.74-83
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    • 1997
  • Effect of welding parameters such as current, speed and electrode pressure on the weld quality of tin coated steels for small containers was discussed in this paper. Welding was performed with low frequency wire seam welding system which was loaded with 1.5mm in diameter copper wire electrode. The welding parameters were monitored at the position close to the welding spot so as to minimize the instrumentation error, and the signals were stored into a digital data acquisition system before analysis. Results showed that critical current for sufficient nugget size increased as the base material thickness increased, while the width of the optimum welding range was reduced. The acceptable welding condition derived from this study was found to be effective within the thickness range of $\pm$10% of the nominal (0.25mm) thickness. Tin coating layer was proved not to affect seriously on the weld quality, i.e. strength and formability, since consumable wire electrode was used in this process. Test results also demonstrated that the welding current was thought to be the most effective parameter to form an acceptable weld, while welding speed or electrode pressure exerted less effect on the nugget formation. However, these two parameters played an important role because the former was related to the nugget overlap interval, and the latter, to the formation of expulsion during welding.

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Microstructure and Mechanical Properties of Oxygen Free Copper Severely Deformed by Accumulative Roll-Bonding Process (반복겹침접합압연법에 의해 강소성가공된 무산소동의 미세조직 및 기계적 특성)

  • Lee Seong-Hee;Cho Jun;Han Seung-Zun;Lim Cha-Yong
    • Korean Journal of Materials Research
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    • v.15 no.4
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    • pp.240-245
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    • 2005
  • An oxygen free copper was severely deformed by accumulative roll-bonding (ARB) process for improvement of its mechanical properties. Two copper sheets 1 m thick, 30 mm wide and 300 m long are first degreased and wire-brushed for sound bonding. The sheets are then stacked to each other, and roll-bonded by about $50\%$ reduction rolling without lubrication at ambient temperature. The bonded sheet is then cut to the two pieces of same dimensions and the same procedure was repeated to the sheets up to eight cycles $(\varepsilon-6.4)$. TEM observation revealed that ultrafine grains were developed after the third cycle, and their size was slightly increased at higher cycles. Tensile strength of the copper increased with the strain at low strain levels, but it hardly increased from 3 cycles $(\varepsilon>2.4)$ due to occurrence of dynamic recovery, even if the imposed strain increased.

Application of A High Voltage Capacitor Charger to Nanosize Powder Production

  • Jeong I.W.;Rim G.H.;Jung Y.H.;Kim K.S.;Lee H.S.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.727-730
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    • 2001
  • Electrical wire explosion (EWE) is characterized by great current density and rapid metal heating, which make itself an ideal tool for nano-materials manufacturing technology. The EWE requires a high voltage electric-energy source. In the current experimental set-up a high voltage capacitor is used for the purpose. Hence, a power supply that is capable of charging the capacitor to a target voltage is required. One of the special requirements is the precise controllability of the stored energy level in the capacitor. Through this study a high voltage capacitor charger using a series resonant converter technology has been developed for the production of nanosize powder. A load capacitor of $32{\mu}F$ can be charged up to 20kV by the developed capacitor charger and discharged through a gap switch and a copper wire.

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Time Dependant Ozone Generation due to Oxidation of the Surface of Corona Discharge Wires (코로나방전선 표면 산화에 따른 오존발생량의 경시특성)

  • Jung, Sung-Jin;Park, Seung-Lok;Moon, Jae-Duk
    • Proceedings of the KIEE Conference
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    • 2000.07e
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    • pp.22-25
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    • 2000
  • Time dependent ozone generation characteristics of some oxide layers grown by ozone on the surface of corona discharge wires have been investigated experimentally in air ambience. Four wires of stainless steel, iron, silver and copper were used for the corona discharge wire of an ozone generator. And the effect of the metal oxide layers on ozone generation was studied and the contamination morphology of each layers was characterized. With the SEM images and the EDS spectra, it was found that all the surface of the corona wire were oxidized by the generated ozone and contaminated by airborne particles through the gradient force. As a result, the morphology and the electrical property of metal oxide layer grown on corona wire surface influenced on ozone generation characteristics i.e. discharge mechanisms.

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A New Method of Making Electric Motors (새로운 전동기 제작법)

  • 홍석인
    • Journal of Korean Elementary Science Education
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    • v.17 no.1
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    • pp.105-112
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    • 1998
  • It is well known that making electric motors is very difficult in chapter 2, "Electric Current and Magnetic Field", natural science textbook 6-1 in primary school. In the present paper, we propose a new and successful method for making them. The most important point is that iron cores are not used in making electromagnets. This resolves the problem that both poles of electromagnet can be attracted by any pole of permanent magnet because of iron core in the electromagnet. The thick enamel wire is used as arms of armature so that they can support the electromagnet stably and we can reliably strip off the skin of the enamel wires, completely for one end and half for the other end of the enamel wires coming from the electromagnet. In addition, we suggest the ring-type support made of aluminum foil and the M-shaped support made of thick enamel wire that can substitute for the M-shaped copper wire support for armature. armature.

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A Study on the Wearing Phenomenon Analysis of Phatograph Slider for the Subway Cars (전동차 판토그라프 주습판 마모현상 분석에 관한 연구)

  • Kim, Young-Gyu;Yang, Yong-Joon;Won, Si-Tae;Choi, Kyung-Jin
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.208-213
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    • 2007
  • Pantograph is set on the roof of Subway. This plays the role of staying proper current on Subway when Subway is running or not. Pantograph includes Slider. Slider is most important part of Pantograph because this part is used to receive current from Contact Wire by dynamic interaction with Contact Wire. In general, material of Slider is steel, copper, or carbon alloy. Especially, SEOUL METRO uses Slider of sintered cualloy, but there is problem. This Slider causes over wearing during rainy season. We should reduce wearing between Contact Wire and Slider. Reducing this wear is most valuable technology in Subway system. I performed experiments to find out the best way that reduces the wear. I can find the best way as I change the rate of the alloy.

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A six sigma Project for Reducing the Cost Copper Materials of the Cable Manufacturing Process (전선 제조공정의 동(銅) 재료비 개선을 위한 6시그마 프로젝트)

  • Bae, Young-Ju
    • Journal of the Korea Safety Management & Science
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    • v.11 no.1
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    • pp.121-130
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    • 2009
  • This paper considers a six sigma project for reducing the cost copper of the cable materials in a electric wire company. The project follows a disciplined process of five macro phases: define, measure, analyze, improve, and control (DMAIC). A process map is used to identify process input variables. Three key process input variables are selected by using an input variables are selected by using an input variable evaluation table: large cable, plating, and a twisted pair. DOE is utilized for finding the optimal process conditions of the three key process input variables. The implementing result of this six sigma project is enable for reducing of the 2.8% copper materials.

An Application of the Maximum Principle to Distributive Electrical Circuits (분포정수를 갖는 전기회로에 대한 최대원리의 응용)

  • Yang, Heung-Suk
    • 전기의세계
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    • v.18 no.6
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    • pp.9-22
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    • 1969
  • This thesis has suggested a method of applying the Maximum Principle of Pontryagin to the optimal control of distributive electrical networks. In general, electrical networks consist of branches, nodes, sources and loads. The effective values of steady state currents and voltages are independent of time but only expressed as the functions of position. Moreover, most of the node voltages and branch currents are not predetermined, that is, initially unknown, and their inherent loop characteristics satisfy only Kirchhoff's current and voltage laws. The Maximum Principle, however, needs the initial fixed values of all state variables for its standand way of application. In spite of this inconsistency this thesis has undertaken to suggest a new approach to the successful solution of the above mentioned networks by introducing scaling factors and a state variable change technique which transform the boundary-value unknown problem into the boundary-value partially fixed and partially free problem. For the examples of applying the method suggested, the control problems for minimizing copper quantity in a distribution line have been solved with voltage drop constraint imposed on. In the case of uniform load distribution it has been shown that the optimal wire diameter of the distribution line is reciprocally proportional to the root of distance. For the same load pattern as above the wire diameter giving the minimum copper loss in the distribution line has been shown to be reciprocally proportional to distance.

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Analysis of Contact Loss Arc Spectrum between Contact Wire and Pantograph Material using a Spectrometer (광계측기를 이용한 전차선-팬터그래프 재질별 이선아크 스펙트럼 분석)

  • Chang, Chin-Young;Jung, No-Geon;Park, Jong-Gook;Koo, Kyung-Wan;Kim, Jae-Moon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.12
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    • pp.1803-1808
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    • 2013
  • To maintain contact between catenary and pantograph copper is important in order to transmit power smoothly on Current collection system. But, Arc discharge with strong light is generated because of contact loss. Therefore, Arc discharge detection is important measurement factor judging performance of current collection system. In this paper, It is described to results of arc discharge applying UV detection technology using arc generator. And Arc discharge was detected using the most commonly used processing catenary and rigid catenary and pantograph copper of electric rolling stock for securing arc detection instrument reliability. Results of contact loss detection instrument in this paper will be used for maintenance of current collection quality and system.