• Title/Summary/Keyword: Cooling process

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Residual Stress Analysis of Rot Rolled Strip in Coiling Process (권취 공정 중 열연 강판의 잔류 응력 해석)

  • 구진모;김홍준;이재곤;황상무
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.302-307
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    • 2003
  • Hot rolled strip is cooled by air and water in Run-Out-Table. In this process, phase transformation and shape deformation occurs due to temperature drop. Because of un-ideal cooling condition of ROT, irregular shape deformation and phase transformation arise in the strip. which affect the strip property and lead to the residual stress of strip. And these exert effects on the following processes, coiling process, coil cooling process, and re-coiling process. Through these processes, the residual stress becomes higher and severe. For the prediction of residual stress distribution and shape deformation of final product, Finite element(FE) based model was used. It consists of non-steady state heat transfer analysis, elasto-plastic analysis. thermodynamic analysis and phase transformation kinetics. Successive FEM simulation were applied from ROT process to coil cooling process. In each process simulation, previous process simulation results were used for the next process simulation. The simulation results were matched well with the experimental results.

An Experimental Study on Performance Characteristic of 30RT Closed-Type Hybrid Cooling Tower using Bare Tube (베어관을 이용한 30RT급 하이브리드 밀폐형 냉각탑의 성능특성에 관한 실험적 연구)

  • Jun, Chul-Ho;Lee, Ho-Saeng;Moon, Choon-Geun;Kim, Jae-Dol;Yoon, Jung-In
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.1096-1101
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    • 2005
  • In this study, the experiment of thermal performance about closed-type hybrid cooling tower was conducted. A closed type cooling tower is a device similar to a general cooling tower, but with cooling tower replaced by a heat exchanger. The test section for this experiment has the process that the cooling water flows from top part of heat exchanger to bottom side in the inner side of tube, and spray water flows gravitational direction in the outer side of it. Air contacts of tube outer side are counterflow. The heat transfer pipe used in this experiment is a bare type tube having an outside diameter of 15.88mm. In this experiment, heat performances of the cooling tower are calculated such as overall heat transfer coefficient of between the process fluid and air, cooing capacity and pressure drop.

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A study on the monitoring of cooling time using the change in the magnitude of mold vibration in injection molding (사출성형에서 공정 중 금형의 진동 크기 변화를 활용한 냉각시간 모니터링에 대한 연구)

  • Yeung, Chris;Kim, Jong-Sun
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.45-49
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    • 2021
  • In this study, during the injection molding process, a device was manufactured and evaluated that calculates a cooling time by measuring a vibration signal generated from a mold using an acceleration. The last two parts, one of which has a large magnitude change in the measured vibration signal of a mold, were divided into a cooling start section (paking end section) and a mold opening section, and the time difference at the relevant points was calculated as the cooling time. The cooling time was monitored on a 5-inch light guide plate mold by applying the method. The manufactured device was attached to a fixed base of mold to measure the cooling time, and data was obtained remotely using Bluetooth technology. Then, the measured cooling time was compared with the cooling time set in the injection molding machine to evaluate the accuracy. As a result of the experiment, the cooling times measured by the devices were 15.675±0.024 sec, 20.637±0.014 sec and 25.623±0.079 sec of each conditions. Also, the measurement results were shown with errors of 0.655±0.044 sec, 0.637±0.014 sec, and 0.662±0.013 sec, respectively.

Effects of Vacuum Cooling Followed by Water Spraying on the Quality of Precooked Skipjack Katsuwonus pelamis (진공분무 냉각에 의한 자숙 가다랑어(Katsuwonus pelamis)의 냉각 및 품질 특성에 관한 연구)

  • Lee, Tae-Hun;Koo, Jae-Geun
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.47 no.1
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    • pp.12-17
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    • 2014
  • The cooling of precooked skipjack Katsuwonus pelamis is a critical thermal process in tuna canning because it affects the quality and yield of the canned tuna, as well as productivity. The combined method of vacuum cooling followed by water spraying (VC-WS) was investigated to increase cooling rates, and prevent loss of yield of the precooked tuna during vacuum cooling. For VC-WS, the precooked skipjack was cooled to $30^{\circ}C$ by vacuum at 31 mmHg and then wetted by spraying water for 2 min. The effects of VC-WS on cooling times, cooling loss, color, texture and lipid oxidation of the precooked tuna were compared with conventional spray cooling (SC).The cooling times for precooked skipjack from $75^{\circ}C-30^{\circ}C$ were 11 min for VC-WS and 145 min for SC. The cooling losses were 1.7 % for VC-WS and 1.6 % for SC. Peroxide and thiobarbituric acid (TBA) values of VC-WS were lower than those of SC. The loin of the VC-WS-treated skipjack was brighter and harder than the SC loin, as indicated by higher lightness and hardness values. Based on these results, we believe that the VC-WS process could compensate for the cooling loss of vacuum cooling and minimize changes in quality that occur during cooling of precooked skipjack tuna.

The Application of Direct Water Quenching Process in Hot Stamping of Boron Steels (보론강 판재 핫스탬핑시 직수분사냉각 공정의 적용성)

  • Park, Hyeon Tae;Kwon, Eui Pyo;Im, Ik-Tae
    • Korean Journal of Materials Research
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    • v.29 no.12
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    • pp.818-824
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    • 2019
  • In this study, the direct water quenching technique is applied to validate the applicability of direct water quenching as a cooling method in the hot stamping process of 3.2 mm thick boron steel sheet. Cooling performance of conventional die quenching and direct water quenching is compared. Higher cooling rate is obtained by hot stamping with direct water quenching compared to die quenching. As the flow rate of cooling water increases, the cooling rate increases, and a high cooling rate of 71 ℃/s is achieved under flow rate conditions of 0.8 L/min. Through direct water quenching, the cooling time required for sufficient cooling of the sheet is reduced. Full martensitic microstructure is obtained under flow rate condition of 0.8 L/min. Hardness increases with increasing flow rate. From these results, it is verified that the direct water quenching is applicable to the hot stamping of thick boron steel sheet.

A Study on the Thermal Characteristics of a High Speed Spindle according to the Cooling Existence of Rear Part and the Cooling Conditions (고속주축의 냉각조건과 후반부 냉각 유무에 따른 열특성 연구)

  • Choi, Dae-Bong;Kim, Soo-Tae;Lee, Seog-Jun;Kim, Chang-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.50-55
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    • 2012
  • The important problem in high speed spindle is to reduce and minimize the thermal effect by motor and bearing. This paper presents the thermal characteristic analysis for a high speed spindle with and without cooling at the rear part, considering the viscosity and the flow rate of cooling oil. A high speed spindle is composed of angular contact ceramic ball bearings, high speed built-in motor, oil jacket cooling and so on. The thermal analyses of high speed spindle need to minimize the thermal effect and maximize the cooling effect and they are carried out under the various cooling conditions. Heat generations of the bearing and the high speed motor are estimated from the theoretical and experimental data. This result can be applied to the design and manufacture of a high speed motor spindle.

A Study on the Electronically Controlled Cooling system for Bimodal Tram (바이 모달 트램의 전기 제어 장치용 냉각장치에 관한 연구)

  • Kim, Chang-Uk;Kim, Hea-Soo;Song, Jung-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.91-98
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    • 2014
  • In this study, the first and second electronically controlled cooling systems for a bimodal tram were developed. The performance characteristics of the cooling systems were assessed experimentally with actual and identical conditions, and a simulation was run using ANSYS Fluent. The results of the experimental and FEA method were standardized. In order to confirm the reliability of the experimental method, the experiment was carried out by a testing institution. The low-volume flow-rate condition was found to be better, but the cooling system performed in a minimal condition. Therefore, it is important to find the optimum performance levels. The cooling system equipment was revised to determine the optimized design parameters, after which the cooling performance levels increased at the radiation area. Specifically, with a greater fan diameter. Through this study, the newly developed cooling system will be reevaluated after being mounted on an actual bimodal tram. This will lead to a completely domestically produced bi-modal tram cooling system.

Effect of Cooling Rate on Mechanical Properties of Carbon/Nylon66 Composites (카본/나일론 복합재료의 냉각속도에 따른 기계적 특성변화)

  • 홍순곤;변준형;황병선;강범수
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.122-125
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    • 2001
  • The objective of this research is to develop hybridized yarns for thermoplastic composites, and to examine tile effect of cooling rate on mechanical properties of the composites. The co-braided yarn utilizing carbon fibers as reinforcements and Nylon 66 fibers as matrix materials has been fabricated. Thermoplastic composites have been manufactured by the hot-press forming process. For the processing conditions, cooling rates of $-2.5^{\circ}C$/min and $-60^{\circ}C$/min have been considered. Three-point bending test and losipescu shear test were performed to investigate the effect of the cooling rate and the surface treatment of carbon fibers. SEM photographs were used to investigate the fracture surfaces of the tested samples. The cooling rate of $-60^{\circ}C$/min resulted in the higher strength and elastic modulus for bending and shear tests. The composites of the epoxy-sized carbon fibers showed the lowest strength due to the degradation of the sizing material during the thermoforming process.

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A Study on Damage-Assessment of RC Large Cooling Tower Shells (RC 대형 냉각탑 셀의 손상추정에 관한 연구)

  • Noh, Sam-Young
    • 한국공간정보시스템학회:학술대회논문집
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    • 2004.05a
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    • pp.279-286
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    • 2004
  • An accumulated crack damage which propagates progressively with time was frequently observed on several engineering structures, This paper numerically demonstrates this damage process on large cooling tower shells under thermal and wind loads. Damage states under varying loads are investigated and the influence of this progressive damage process on the life-cycle of cooling towers discussed. The paper presents briefly some fundamentals of the geometrically and physically non-linear numerical analysis employed for reinforced concrete, especially concerning the models used for concrete, steel reinforcement and the bond between them. As a numerical example an existing cooling tower with noticeable meridian crack damage is analysed. The existing damage state of the cooling tower is determined by quasi-static analyses for temperature, hygric and cyclic wind leading. The change in the dynamical behaviour of the structure as mirrored in its natural frequencies and mode shapes is presented and discussed. Finally, the example shows that such damage processes develop progressively over the life-time of the structures.

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Simulation of wind process by spectral representation method and application to cooling tower shell

  • Choi, Chang-Koon;Noh, Hyuk-Chun
    • Wind and Structures
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    • v.2 no.2
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    • pp.105-117
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    • 1999
  • The various spectral density functions of wind are applied in the wind process simulation by the spectral representation method. In view of the spectral density functions, the characteristics of the simulated processes are compared. The ensemble spectral density functions constructed from the simulated sample processes are revealed to have the similarity not only in global shape but also in the maximum values with the target spectral density functions with a high accuracy. For the correlation structure to be satisfied in the circumferential direction on the cooling tower shell, a new formula is suggested based on the mathematical expression representing the circumferential distribution of the wind pressure on the cooling tower shell. The simulated wind processes are applied in the dynamic analysis of cooling tower shell in the time domain and the fluctuating stochastic behavior of the cooling tower shell is investigated.