• Title/Summary/Keyword: Cooling material

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Development of Thermal Performance Prediction for Large Planar Military Antenna with Multi-Cooling Channels (다중 냉각유로가 적용된 수랭식 군사용 대면적 안테나의 열성능 예측 기술)

  • YeRyun Lee;SungWook Jang;PilGyeong Choi;NohJin Kwak;JunJung Park
    • Journal of the Korea Institute of Military Science and Technology
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    • v.27 no.1
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    • pp.43-50
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    • 2024
  • Large planar military antenna boasts a range of electrical components, including TRA(Transmit-Receive Assembly), signal processors, etc. which engage in computations and calculations. These processes generate a significant amount of heat, leading to unforeseen consequences for the equipment. To mitigate these adverse effects, it's imperative to implement a cooling system that can effectively reduce heat-related issues. Given the antenna's intricate nature and the multitude of components it houses, a two-step estimation process is necessary. The first step involves a comprehensive model calculation to determine the total flow characteristics, while the second step entails a thermal analysis of individual TRA set. In this study, we depicted an antenna set using simplified 3D models of its components, considering their material and thermal properties. The sequential analysis process facilitated the calculation of branched flow rates, providing insights into the individual TRA. This approach also allowed us to design a cooling system for the TRA set, assessing its thermal stability in high-temperature environments. To ensure the optimal performance of TRA, breaking down the analysis into stages based on the cooling system's structure can assist operators in predicting numerical results more effectively.

Computational Simulation of Carburizing and Quenching Processes of a Low Alloy Steel Gear (저합금강 기어의 침탄 및 소입 공정에 대한 전산모사)

  • Lee, Kyung Ho;Han, Jeongho;Kim, Gyeong Su;Yun, Sang Dae;Lee, Young-Kook
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.6
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    • pp.300-309
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    • 2015
  • The aim of the present study was to predict the variations in microstructure and deformation occurring during gas carburizing and quenching processes of a SCM420H planetary gear in a real production environment using the finite element method (FEM). The motivation for the present study came from the fact that previous FEM simulations have a limitation of the application to the real heat treatment process because they were performed with material properties provided by commercial programs and heat transfer coefficients (HTC) measured from laboratory conditions. Therefore, for the present simulation, many experimentally measured material properties were employed; phase transformation kinetics, thermal expansion coefficients, heat capacity, heat conductivity and HTC. Particularly, the HTCs were obtained by converting the cooling curves measured with a STS304 gear without phase transformations using an oil bath with an agitator in a real heat treatment factory. The FEM simulation was successfully conducted using the aforementioned material properties and HTC, and then the predicted results were well verified with experimental data, such as the cooling rate, microstructure, hardness profile and distortion.

Damping Property Measurement of Damping Alloy by Dynamic Strain Gage (Dynamic Strain Gage를 이용한 제진합금의 제진특성 측정)

  • Lee, Gyu-Hwan;Jo, Gwon-Gu;Lee, Bong-Jik;Sim, Myeong-Cheol
    • Korean Journal of Materials Research
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    • v.4 no.5
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    • pp.502-509
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    • 1994
  • New damping measurement equipment was designed using the dynamic strain gage and high speed analog to digital signal 12 bit converter and compared it with existing equipment. The damping properties of general material and high damping material were also studied by this machine. The SDC (specific damping capacity) was measured with various heat treatment condition, initial vibration amplitude and internal stress. The vibration amplitude of high damping material is decreased within nearly less than 0.4 second after applying the initial forced vibration. But that of general material is still vibrating at the same time. After furnace-cooling heat treatment, SDCmax of Fe-lGwt.%Cr system was more than 40% and that of Fe-5.5wt.%Al alloy was more than 30% after air-cooling heat treatment. Upon increasing of initial vibration amplitude, it is detected the migration of SDCmax into the region of small vibraton amplitude. Damping capacity is decreased rapidly as the internal stress Increases. Damping measurement equipment in the present study was ahln to give the more accurate results of damping properties in the small vibration amplitude region.

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Reliability Assesment Test on the Regular Maintenance of HTS Cable System (초전도케이블시스템 유지.보수에 따른 신뢰성 평가 시험)

  • Sohn, Song-Ho;Yang, Hyung-Suk;Lim, Ji-Hyun;Choi, Ha-Ok;Kim, Dong-Lak;Ryoo, Hee-Suk;Hwang, Si-Dole
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.361-361
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    • 2009
  • KEPCO High Temperature Superconducting (HTS) cable system rated with $3\Phi$, 22.9kV, 1250A was laid in 2006, and the long term test is in progress. The HTS cable system with the cooling system has been operated below cryogenic temperature. That environment exposes the system to the thermo-mechanical stress due to the significant temperature difference, and the cooling system has moving parts for the forced circulation of the coolant. Therefore the HTS cable system experiences thermal fatigue and moving part such as liquid nitrogen pump need a regular replacement every 5000 hours Building the assessment criterion, the maintenance procedure was established and regular preventive maintenance was done; improvement of the termination structure and the replacement of the bearing of liquid nitrogen pump. Following the proper process, the reliability assessment test including He leakage detection and the stability of flow rate was performed. This paper describes the process and result of the first regular maintenance of KEPCO HTS cable system

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Analytical Study of heat Transfer in Evaporative Cooling of a Porous Layer (다공층의 증발냉각 열전달에 관한 해석적 연구)

  • 김홍제;이진호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.1
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    • pp.104-111
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    • 1992
  • In this study, the heat transfer characteristics of the evaporative transpiration cooled system is analytically investigated considering the occurrence of the two-phase evaporation zone. Under the condition of the external heat input, analytical solutions of the three regions (i.e., vapor, liquid and two-phase evaporation zone) are respectively obtained using the matching conditions for the steady-state problem where properties are constant. As results, the length of the evaporation zone increases with increasing heat input and with decreasing mass flow rate. It also increases with increasing particle size, system porosity, thermal conductivity of material, inlet temperature and latent heat of coolant. The position of the lower interface of the evaporation zone have a lot of efforts on the evaporation zone length, the position of the upper interface penetrates deeper into the porous layer with lower thermal conductivity of porous material, higher system porosity and larger particle size.

The Thermal Analysis of Pole Mount Mold Transformer with One-body Molding by Duct Condition (일체형 주상용 몰드 변압기의 덕트에 따른 열해석 특성 연구)

  • 조한구;이운용;박영두
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.3
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    • pp.348-352
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    • 2004
  • The mold transformers have been widely used in underground substations in large building and have some advantages in comparison to oil-transformer, that is low fire risk, excellent environmental compatibility, compact size and high reliability. In addition, the application of mold transformer for outdoor is possible due to development of epoxy resin. The mold transformer generally has cooling duct between low voltage coil and high voltage coil. A mold transformer made by one body molding method has been developed for small size and ow loss, but it needs some cooling method because heat radiation between each winding is difficult. The life of transformer is significantly dependent on the thermal behavior in windings. Many transformer designers have calculated temperature distribution and hot spot point by finite element method(FEM) to analyze winding temperature rise. In this paper, The thermal analysis of pole mount mold transformer with one body molding by duct condition is investigated and the test result of temperature rise is compared with simulation data.

Temperature Rise Test and Temperature Distribution Analysis of Pole Mount Mold Transformer with One-body Molding (일체형 주상용 몰드 변압기의 온도분포 및 특성 비교)

  • Cho, Han-Goo;Lee, Un-Yong;Kang, Tack-Sou;Choi, In-Hyuk
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.12
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    • pp.1154-1159
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    • 2006
  • The mold transformers have been widely used in underground substations of large building and have some advantages when compared with oil-transformer. Those advantages are low fire risk, environmental compatibility, compact size and high reliability. The mold transformer is generally known to have cooling duct between low voltage and high voltage coil. To achieve better compact structure and low loss, mold transformers made by one body molding method has been developed. Nevertheless, such kinds of transformer need better cooling method because heat radiation between each winding is still of problem. The life of transformer is significantly dependent on the thermal behavior in windings. Many designers have calculated temperature distribution in transformers and hot spot point by finite element method(FEM) to analyze winding temperature rise. In this paper, the temperature distribution analysis of 100 kVA pole mold transformer for power distribution were investigated by FEM program and the thermal analysis results were compared with temperature rise test.

PbTe-$Bi_2Te_3$계 열전소재의 계단식 냉각법에 따른 열전특성

  • Yim, Ju-Hyuk;Jung, Kyoo-Ho;Choi, Won-Chul;Kim, Hyo-Jung;You, Hyun-Woo;Kim, Kwang-Chon;Kim, Jin-Sang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.237-237
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    • 2010
  • 고효율의 열전특성을 갖는 나노 구조체 열전재료 연구의 일환으로 이종물질인 $Bi_2Te_3$-PbTe계 열전소재의 미세구조와 특성을 조사하였다. 계단식 냉각법(step cooling)를 통하여 시편을 제조 하였고, EPMA를 이용하여 시편의 미세구조를 관찰하였다. 열전소재의 상분리를 유도하기 위하여 $700^{\circ}C$에서 용융 후 3일 동안 $400^{\circ}C$로 유지시킨 후 상온까지 용융로에서 서냉하였다. EPMA를 이용하여 제조된 시편의 미세구조와 정량 분석을 하였고, 각 상의 결정구조 확인을 위하여 XRD 분석법을 이용하여 다결정의 PbTe와 $Bi_2Te_3$ 그리고 준안정상인 $PbBi_2Te_4$가 관찰 되었다. 계단식 냉각법을 통한 시편의 열전특성을 측정하였다. 이를 통하여 제조된 시편은 급속 냉각법으로 제조된 시편과 비교되었으며, 제벡계수는와 열전도도는 상온에서 각각 약 -100mV/K와 0.9W/mK로 약90%, 40%의 열전특성 향상을 확인하였다.

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Study on the Characteristics of Erosion-Corrosion for Heat Exchanger of Shell and Tube Type(I) (원통다관형 열교환기의 침식-부식 특성에 관한 연구 (I))

  • 임우조;정해규
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.35 no.2
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    • pp.196-200
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    • 1999
  • In the case that erosion and corrosion occurs in machinery and structure at the same time, the synergy effect by erosion-corrosion affects fatal effect to durability of machinery and structure. Therefore, in machinery and structure which use corrosion liquid, the study of the synergy effect of erosion-corrosion which affects metal material is requested. In this paper. the flow corrosion experiment about the effect of temperature change and liquid velocity change in sea water was carried out to study the characteristics of erosion-corrosion for tube material Cu heat exchanger The main results obtained are as follows. (1) Damage appearance of tube outside by erosion-corrosion becomes dull because electrode potentials of Cu tube is higher than electrode potential of STPG38 shell. (2) In the cooling system by sea water, the weight loss rate of Cu at tube outside liquid temperature of $70^{\circ}C$ is higher than that of temperature of $20^{\circ}C$. (3) In cooling system by sea water, the weight loss rate of Cu at liquid velocity of 5.1m/s is higher than that of velocity of 1.47m/s. But as the testing time passed, the weight loss rate of Cu at velocity of 5.1m/s is almost steady and becomes dull at velocity of 1.47m/s.

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A Study on the Cooling Effect of a Water Fire Extinguishing Agent Containing NaBr (NaBr을 첨가한 물소화제의 냉각효과에 관한 연구)

  • 방창훈;김종석
    • Fire Science and Engineering
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    • v.15 no.2
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    • pp.6-12
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    • 2001
  • The objective of the present work is to examine the cooling effect of a water fire extinguishing agent containing NaBr(30%, w/w). The carbon steel and teflon were used as a hot solid. The temperature on the hot solid surface ranged from $70^{\circ}c$ to $116^{\circ}c$ and water droplet size was 2.6 mm in the experiments. It is suggested that regardless of the hot solid material, the indepth temperature of the case of NaBr solution is lower than that of pure water and the variation of indepth temperature of teflon is higher than that of carbon steel. Regardless of the hot solid material, the time averaged heat flux of the case of pure water is higher than that of NaBr solution. the apparent evaporation time of the case of pure water is shorter than that of NaBr solution.

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