• Title/Summary/Keyword: Cooling blade

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Development of the Front End Cooling Fan of a Car (자동차 프런트 엔드 쿨링팬 개발)

  • Oh, Keon-Je;Cho, Won-Bong;Bae, Chun-Keun;Lee, Su-Hwa;Lee, Seung-Bae;Ju, Phil-Ho;Kim, Jong-Cheol
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.384-390
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    • 2005
  • A automobile front-end cooling fan are designed and tested in the present study. The design technique is developed using the one-dimensional inviscid flow through the fan blade, the empirical equations, and the performance prediction models. Numerical calculations of the three-dimensional turbulent flow around the designed cooling fan are carried out. Flow characteristics and pressure distributions on the pressure and suction side of the fan are investigated. Performance test results of the total pressure and flow rate are presented.

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Power and Heat Load of IT Equipment Projections for New Data Center's HVAC System Design (데이터센터의 공조시스템 계획을 위한 IT장비의 전력 및 발열량 예측에 대한 연구)

  • Cho, Jin-Kyun;Shin, Seung-Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.3
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    • pp.212-217
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    • 2012
  • The cooling of data centers has emerged as a significant challenge as the density of IT equipment increased. With the rapid increasing of heat load and cooling system, predictions for electronics power trends have been closely watched. A data center power density projection is needed so that IT organizations can develop data centers with adequate cooling for reasonable lifetimes. This paper will discuss the need for something more than processor and equipment power trend projections which have overestimated the required infrastructure for customers. This projection will use data from a survey of actual enterprise data centers and the ASHRAE projections to formulate a data center server heat load trend projection.

The Analysis on Audible Noise Level and Cooling Performance for the Low Noise Cooling Fan of Power Transformers (전력용 변압기 저소음 냉각팬의 소음레벨 및 냉각성능 분석)

  • Koo, Kyo-Sun;Kweon, Dong-Jin
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.8
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    • pp.110-115
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    • 2009
  • Recently, there has been a growing global interest in environmental conservation, and the field of electric power equipment has been working to become more environment-friendly. Accordingly, the low noise cooling fan of power transformers was developed through the improvement of blade shape. These are expected to apply to existing power transformers and low noise transformers. It is essential for low noise fan to possess good cooling performance as well as low audible noises. But, there was not analysis on the audible noise level and the cooling performance for low noise cooling fans until present. In this paper, we measure the audible noise level and the flow rate of low noise cooling fans to inspect the performance, Also, we confirmed that the low noise cooling fan is available to apply to power transformers through temperature rise tests of power transformers.

An investigation on development of bus electrical cooling fan system (상용차용 전동 쿨링팬 개발에 관한 연구)

  • Kim, Joo-Han;Jung, In-Soung;Seo, Jung-Moo;Hur, Nahm-Keon;Jung, Jae Hyuk
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.144.1-144.1
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    • 2010
  • 현재의 세계 자동차 시장은 석유 자원의 고갈과 전자화로 높은 연비의 기술적 성숙을 요구하고 있으며, 이는 미래 자동차 기술의 전동화를 가속시키고 있음에 따라 종래 엔진부하로 사용되는 시스템 및 유압시스템의 전동화 기술추이가 지속적으로 증가하고 있다. 이중 엔진 부하 메커니즘의 하나인 엔진 쿨링 팬 분야는 소비용량이 크고, 고 연비증감 기술증진의 전동화에 따른 차량 성능개선의 효과가 높아 실용 전동화 용의성에 의해 새로운 최우선 차량 전동부하로 나타나고 있다. 특히, 대형 차량(버스, 트럭)의 엔진 Cooling Fan 시스템은 차량 연비저감의 주요원 중에 하나로 대두되고 있으며, 도시 소음의 주된 요인이 되고 있어 전동화 기술개발의 필요성이 매우 높다. 전동 Cooling Fan 시스템은 종래 엔진 구동형 시스템에 비하여 엔진부하를 감소시킬 수 있고, 차량 연비향상 및 유해배출 가스를 저감시킴으로 기술적, 환경적 개발효과가 매우 높다. 본 연구에서는 쿨링팬 고출력 BLDC모터 설계제작에 관한 내용과, 최적 팬 블레이드 설계제작, 마지막으로 개발 전동 쿨링팬 성능평가에 관한 내용이 포함되어 있다.

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Bulk Flow Pulsations and Film Cooling from Two Rows of Staggered Holes : Effect of Blowing Ratios (주유동의 맥동과 엇갈린 2열 분사홀로부터의 막냉각 : 분사비의 영향)

  • Sohn, Dong Kee;Lee, Joon Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.9
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    • pp.1195-1207
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    • 1998
  • Periodic pulsations in the static pressure near turbine surfaces as blade rows move relative to each other is one of the important sources of turbine unsteadiness. The present experiment aims to investigate the effect of the static pressure pulsations on the interaction of film coolant flows from two rows of staggered holes with mainstream and its effect on film cooling heat transfer. Potential flow pulsations are generated by the rotating shutter mechanism installed downstream of the test section, The free-stream Strouhal number based on the boundary layer thickness is in the range of 0.033 - 0.33, and the amplitude of about 10-20%. Measured are time-averaged and phase-averaged velocity variations, pressure variations and temperature distributions of the flow field. Experimental conditions are identified by boundary layer measurements. Injectant behavior is characterized by the measurements of unsteady pressure in the plenum chamber and free-stream static pressure. The film cooling effectiveness is evaluated from the insulated wall temperature measurement. It has been found that bulk flow pulsation provides very large diffusion of the injectants and the effectiveness is significantly reduced by the flow pulsations.

Sand particle-Induced deterioration of thermal barrier coatings on gas turbine blades

  • Murugan, Muthuvel;Ghoshal, Anindya;Walock, Michael J.;Barnett, Blake B.;Pepi, Marc S.;Kerner, Kevin A.
    • Advances in aircraft and spacecraft science
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    • v.4 no.1
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    • pp.37-52
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    • 2017
  • Gas turbines operating in dusty or sandy environment polluted with micron-sized solid particles are highly prone to blade surface erosion damage in compressor stages and molten sand attack in the hot-sections of turbine stages. Commercial/Military fixed-wing aircraft engines and helicopter engines often have to operate over sandy terrains in the middle eastern countries or in volcanic zones; on the other hand gas turbines in marine applications are subjected to salt spray, while the coal-burning industrial power generation turbines are subjected to fly-ash. The presence of solid particles in the working fluid medium has an adverse effect on the durability of these engines as well as performance. Typical turbine blade damages include blade coating wear, sand glazing, Calcia-Magnesia-Alumina-Silicate (CMAS) attack, oxidation, plugged cooling holes, all of which can cause rapid performance deterioration including loss of aircraft. The focus of this research work is to simulate particle-surface kinetic interaction on typical turbomachinery material targets using non-linear dynamic impact analysis. The objective of this research is to understand the interfacial kinetic behaviors that can provide insights into the physics of particle interactions and to enable leap ahead technologies in material choices and to develop sand-phobic thermal barrier coatings for turbine blades. This paper outlines the research efforts at the U.S Army Research Laboratory to come up with novel turbine blade multifunctional protective coatings that are sand-phobic, sand impact wear resistant, as well as have very low thermal conductivity for improved performance of future gas turbine engines. The research scope includes development of protective coatings for both nickel-based super alloys and ceramic matrix composites.

Evaluation of the Degradation of a 1300℃-class Gas Turbine Blade by a Coating Analysis (1300℃급 가스터빈 1단 블레이드의 코팅분석을 이용한 열화평가)

  • Song, Tae Hoon;Chang, Sung Yong;Kim, Beom Soo;Chang, Jung Chel
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.901-906
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    • 2010
  • The first stage blade of a gas turbine was operated under a severe environment which included both $1300^{\circ}C$ hot gas and thermal stress. To obtain high efficiency, a thermal barrier coating (TBC) and an internal cooling system were used to increase the firing temperature. The TBC consists of multi-layer coatings of a ceramic outer layer (top coating) and a metallic inner layer (bond coat) between the ceramic and the substrate. The top and bond coating layer respectively act as a thermal barrier against hot gas and a buffer against the thermal stress caused by the difference in the thermal expansion coefficient between the ceramic and the substrate. Particularly, the bondcoating layer improves the resistance against oxidation and corrosion. An inter-diffusion layer is generated between the bond coat and the substrate due to the exposure at a high temperature and the diffusion phenomenon. A thickness measurement result showed that the bond coat of the suction side was thicker than that of the pressure side. The thickest inter-diffusion zone was noted at SS1 (Suction Side point 1). A chemical composition analysis of the bond coat showed aluminum depletion around the inter-diffusion layer. In this study, we evaluated the properties of the bond coat and the degradation of the coating layer used on a $1300^{\circ}C$-class gas turbine blade. Moreover, the operation temperature of the blade was estimated using the Arrhenius equation and this was compared with the result of a thermal analysis.

Evaluation of High Temperature Tensile Properties in GTD-111DS (GTD-111DS 소재의 고온 인장 특성 평가)

  • Park H.S.;Kim H.I.;Lee Y.M.;Seok C.S.;Kim M.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1358-1362
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    • 2005
  • The Ni-base superalloy GTD-111DS was designed in the 1970s and is widely used as the material of the first stage blade under a severe combination of temperature and pressure in gas turbines. But because GTD-111DS is distributed in the shape of blade and blade has a unique figure and many cooling channels, it is hard to manufacture the test specimen. In this reason, there are little data on the microstructure and mechanical properties of the alloy. Therefore through the microstructure analysis, present paper observed that the shape of $\gamma{'}$ did not change even if aging time was increased but the amount and volume of the deposition of secondary $\gamma{'}\;rose\;and\;secondary\;\gamma{'}\;grew\;among\;primary\;\gamma{'}$. Also, by tensile test for different temperature, there was difference between yield strength and tensile strength in room temperature on heat treatment and extracting region but the more increasing temperature, the more decreasing difference between yield strength and tensile strength.

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Effects of the Damaged Axial-flow Compressor Blade on the Gas Turbine Components (축류 압축기 블레이드 손상시 터빈부품에 미치는 영향)

  • Kang, M.S.;Yun, W.N.;Kim, K.Y.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.53-58
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    • 2007
  • The ruptured blade which is rotating at high speed can damage severely the all stage compressor blades and the turbine components. If the shattered blades flow downstream inside the turbine parts, then the turbine blades and vanes can be damaged. The small parts of shattered blades which are flowed into the turbine parts pass through without any damages in the leading edge of the first stage stationary blades. Then they bump against the convex side of the leading edge of the first stage moving blades and the trailing edge of the first stage stationary blades repeatedly. The debris of shattered blades may plug the cooling holes in the turbine blades and vanes. The dent damage and the coating delamination could be also occurred by the debris of shattered blades flowed downstream inside the combustion liner and the transition piece. This paper analyzes the influence on the turbine components and the damage mechanism and characteristics in case of the damaged blade of the multiple-stage axial flow compressor.

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Crack Initiation and Propagation at the Gas Turbine Blade with Antioxidation and Thermal Barrier Coating (내산화 및 열차폐 코팅처리 가스터빈 블레이드의 균열거동)

  • Kang, Myung-Soo;Kim, Jun-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.99-106
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    • 2010
  • Gas turbines operation for power generation increased rapidly since 1990 due to the high efficiency in combined cycle, relatively low construction cost and low emission. But the operation and maintenance cost for gas turbine is high because the expensive superalloy hot gas path parts should be repaired and replaced periodically This study analyzed the initiation and propagation of the crack at the gas turbine blades which are coated with MCrAIY as a bond coat and TBC as a top coat. The sample blades had been serviced at the actual gas turbines for power generation. Total 7 sets of blades were analyzed and they have different EOH(equivalent operation hour). Blades were sectioned and the cracking distribution were measured and analyzed utilizing SEM(scanning electron microscope) and optical microscope. The blades which had 52,000 EOH of operation had cracks at the substrate and the maximum depth was 0.2 mm. Most of the cracks initiated at the boundary layer between TBC and bond coat and propagated down to the bond coat. Once bond coat is cracked, the base metal is exposed to the oxidation condition and undergoes notch effect. Under this environment, the crack branched at the inter-diffusion layer and propagated to the substrate. Critical cracks affecting the blade life were analyzed as those on suction side and platform.