• Title/Summary/Keyword: Cooling ball

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Experimental study on the thermal charateristics according to the pre-load and cooling condition for the high speed spindle with grease lubrication (그리스윤활 고속주축의 예압과 냉각조건에 따른 열특성의 실험적 고찰)

  • 최대봉;김수태;정성훈;김용기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.41-46
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    • 2003
  • The important problem in high speed spindles is to reduce and minimize the thermal effect by motor and bail bearings. Thermal characteristics according to the bearing pre-load and cooling condition are studied for the test spindl with grease lubrication and high frequency motor. Bearing and motor we main heat generation, and heat generation by ball bearings as a function of load, viscosity and gyroscopic moment effect are considered. Temperature distribution and thermal displacement according to the speed of spindle are measured by thermocouple and gap sensor. The results show that the fitting pre-load and cooling temperature are very effective to minimize the thermal effect by motor an ball bearings.

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이중냉각자켓의 냉각유량에 따른 모터내장형 고속주축계의 열특성

  • 최대봉;황주호;임경진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.239-243
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    • 1997
  • The heat generation is the most important problem in the motor integrated spindle. Double cooling jacket in necessary to reduce the thermal displacement and to get the stable temperature disribution for the housing. In this study, the effects of temperature distribution and thermal displacement for the spindle system according to the variation of cooling oil flow rate are investigated experimentally on the motor-integrated spindle with double cooling jacket system. The experimental spindel system is composed with the angular contact steel ball bearings, oil-air lubrication, air or oil jacket cooling system.

A Study on the flow of Ball Check valve in the Oil Jet for cooling the Piston (피스톤 냉각용 Oil Jet내 볼 체크 밸브 주위 유동 연구)

  • Kwon, J.H.;Jung, H.Y.;Lee, J.H.;Choi, Y.H.;Lee, Y.W.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.195-199
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    • 2005
  • As vehicles are recently becoming more important in our life, the study for engine capacity has been conducted for many years. Specially, the study on lubrication in the engine is needed to develop engine capacity. The role of lubrication is to reduce fraction, manage the temperature and protect from corrosion etc. At the view point of the engine, lubrication and cooling of the engine have an effect on the life and efficiency, so we have to study this problem. Ball check valve is located in the inlet of the Oil Jet. Ball check valve is used to control the flow rate of the engine oil, which cools and lubricates the engine. Flow rate at the oil jet is very important, so the study for this problem is needed to conduct researches. The point of this study is to compute the flow rate and the flow in oil jet. The results of this study is that the mass flow rate is satisfied with the research which is obtained at the experiment.

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Acceleration Signal Characteristics of Steel Plate Impacted by Metallic Loose Parts (금속파편충격에 의한 강판의 가속도신호 특성)

  • Sung, K.Y.;Yoon, Y.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.2
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    • pp.21-29
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    • 1992
  • Acceleration signal characteristics of a steel plate, impacted by steel balls, were studied in an attempt to apply the experimental results to the impact location and mass estimation of metallic loose parts in the cooling system of nuclear power plants. Experimental results show that the variation of maximum acceleration amplitude and impact contact time due to the change of ball mass and impact velocity can be well explained by the Hertz impact theory. The frequency spectral pattern shifted slightly in spite of the increase of impact velocity and impact location. Ball mass, however, strongly affected the frequency spectral pattern. Hence the frequency spectrum can be used for estimation of the mass of unknown loose parts in the cooling system.

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Evaluation of Friction Torque for a Turbopump Ball Bearing (터보펌프 볼 베어링의 마찰 토크 평가)

  • Jeon, Seong-Min;Kwak, Hyun-Duck;Kim, Jin-Han
    • Tribology and Lubricants
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    • v.27 no.1
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    • pp.25-33
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    • 2011
  • Rolling contact ball bearings are utilized almost exclusively for liquid propellant rocket engine turbopump. Turbopump ball bearings are required to endure high speed and high load for a poor lubricated condition in cryogenic environment. To evaluate bearing heat generation performance, friction torque is investigated as a function of rotation speed, bearing load and cooling flow rate through an experimental study using water coolants. Radial and axial loads are simultaneously applied to the test bearing by gas pressurized cylinder rod. Endurance performance of bearing has been also verified under the bearing required load for operating condition during total accumulated test time 2,100 sec.

A Study on Improvement of the Thermal Stability for Development of Linear Motors with High Speed and Accuracy (고속.정밀 이송용 리니어모터 개발을 위한 열적 안정성 향상에 관한 연구)

  • Hwang, Young-Kug;Lee, Choon-Man;Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.126-133
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    • 2008
  • Linear motors are efficient mechanism that offers high speed and positioning accuracy. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speed and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. This paper presents an investigation into the thermal behavior of linear motors with the objective of deriving the optimum cooling conditions. To reach these goals several experiments were carried out, varying operating and cooling conditions. From the experimental results, this research proposed cooling conditions to improve the thermal characteristics of the linear motors.

Analysis Of The Thermal Behavior and Jacket Cooling Characteristics of Motor Integrated Spindle for High Speed Machine Tool (고속공작기계용 모터내장형 주축의 열거동 및 자켓냉각특성 해석)

  • Park, D.B.;Kang, J.P.;Song, J.B.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.2
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    • pp.33-40
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    • 1997
  • Recently, there are an increasing needs for high speed rotating spindle which is an important mechanical ele- ment for a high efficiency machine tool in order to shorten machining time and cut production costs. The heat gen- eration is the most important problem in the motor integrated spindle. In this study, the effects of temperature distribution and thermal behavior according to the oil-air lubrication and cooling conditions are investigate theo- retically and experimentally on the motor-integrated spindle under unloading condition. The experimental spin- dle system is composed with the angular contact steel ball bearings, oil-air lubrication, air or oil jacket cooling system. To analyze the thermal behavior and cooling characteristics for the motor integrated spindle, the analysis using the finite element method is carried out. The analytical results are compared with the experimental results.

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A Study on Formation of Slurry Ice by using the Reversing Flow in a Bundle of Tube (역전 유동층을 이용한 관군 내에서의 슬러리아이스 생성에 관한 연구)

  • Oh, Cheol;Choi, Young-Gyu
    • Journal of Navigation and Port Research
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    • v.35 no.5
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    • pp.365-370
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    • 2011
  • The ice-thermal energy storage cooling system has been applied to relief a significant portion of the peak demand of electricity during the daytime in summer. Slurry ice type system is one kind of ice-thermal storage cooling system utilizing cheaper off-peak electricity. This study is experimented to observe an influence of experimental conditions on production characteristics of slurry ice by using reversing flow, which is putting reversing material into test section to disturb ice adhesion. At this experiment, poly propylene ball of dimeter 10 mm was used as reversing material, and ethylene glycol-water solution of 20wt% concentration was used as flow material. The experimental apparatus was constructed of the slurry ice making and storage tank(test section), the brine tank, pumps for ethylene glycol-water solution and brine circulating, a mass flow-meter, data logger for fluid temperature measuring. The experiments were carried out under various conditions, with volumetric flow rate, ball filling rate and air filling rate.

Development of A Hoist Control Equipment for Shot Ball Transfer (쇼트볼 이송을 위한 호이스트 자동제어 장치 개발)

  • Choi, Jong-Jun;Choi, Young-Kiu
    • 전자공학회논문지 IE
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    • v.47 no.2
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    • pp.47-53
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    • 2010
  • The purpose of this paper is to build on automatic system for the shot ball transfer hoist. The shot ball is used to remove completely paint or leftovers before spreading the new paint on a large vessels surface. The shot ball is made of melted iron through cooling process, and it is transferred to hopper by electromagnet of hoist. Currently, the transfer process of the shot ball is performed by manual operation, and the transfer process is inefficient. So we have developed an automatic system to replace the manual system. The developed automation systems have efficient and accurate position control performance.