• 동력기계공학회지
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• 제13권4호
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• pp.31-37
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• 2009

The purpose of this numerical study was to investigate performance characteristics for cooling tower axial fans with sweep. Performance data for the fans with various sweep angles were obtained in terms of the setting angle at a constant flow rate. Viscous flow calculations were carried out to obtain Performance data of the total pressure rise and hydraulic efficiency. A solution of the Ffowcs Williams-Hawkings equations was used to calculate the sound pressure level at three times fan diameter away from the fan. The calculated performance data well represented performance characteristics of the cooling tower axial fan. The total pressure rise and hydraulic efficiency at the same setting angle decreased with sweep angle. Sound pressure level slightly decreased for the fan with a sweep angle of 10 degree. No significant effect of the sweep geometry was found on the sound pressure level.

• 설비공학논문집
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• 제19권10호
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• pp.735-741
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• 2007

An axial F.R.P. fan model for cooling tower is developed. The fan is designed using the equations for one dimensional inviscid flow through the fan blade. Fan shape is swept forward with a parabolic function. Calculations of the three dimensional turbulent flow around the fan are carried out to investigate performance of the fan. Data of the total pressure rise and hydraulic efficiency can be obtained for the various setting angles. Calculated values of the total pressure rise and hydraulic efficiency at the design point are less than those of the design specification. The prototype of the F.R.P. fan is made by laminating of the fiberglass and epoxy resins on the mold of fan shape.

• 한국정밀공학회지
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• 제22권4호
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• pp.151-158
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• 2005

An important component of a cooling tower is an axial fan, and there happens distortion in its shape which brings significant loss of efficiency. In this paper, a surface profile measuring system for large size axial fan of cooling towers is developed. A laser sensor is used as a measuring device and aluminum profiles and stepping motors are engaged into the system as frame structure and driving devices respectively. The measuring data are compared to the design data to compute the distortion of the axial fans. Two types of errors, axial and twist errors, are used to represent the precision of axial fan distortion. Genetic algorithm is used to solve the optimization problem during computing the precision. Results are displayed three dimensionally in a solid-modeler as well as 2-D drawings to help users find it with ease.

• 한국산업융합학회 논문집
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• 제6권4호
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• pp.307-313
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• 2003

A technique for the design of cooling tower fans with sweep is presented. This technique is developed using the equations for the one dimensional inviscid flow through the fan blade, the empirical equations, and the experimental correlations. A parabolic function is used to generate a sweep of the fan. Design data for the fan and the balde can be obtained for a given flow rate and a pressure rise. Also, the present method is used to construct the three dimensional model for the designed fan. Design data and the model show general characteristics of the axial propeller fan.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.925-928
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• 2003

In this paper, a precision measuring machine for large sized axial fans of cooling towers are developed. A laser sensor is used as a measuring device and aluminum profiles and stepping motors are engaged into the system as frame structure and driving devices respectively. 3-dimensional measuring data are compared to the design data to compute the distortion of the axial fans. Two distortions such as the axis of the fan and the airfoils along the axis are introduced to define the shape precision of axial fans. Genetic algorithm is used to solve the optimization problem during computing the distortion. Results of distortion are displayed 3 dimensionally in a solid-modeler as well as 2-D drawings to help users find it with case.

• 한국공작기계학회논문집
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• 제12권1호
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• pp.50-57
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• 2003

In this paper, an automated design and 3-D modeling system of an axial fan and a boss for cooling towers was developed. API and parametric design Provided by a commercial solid-modeler are engaged to automate modeling process. Design data of the boss are assumed to be given by a user with design experiences while the fan from the fan design program using three-dimensional flow analysis. An algorithm avoiding the interferences between fans and a boss is developed. The design data are registered on the database not only to remove duplicate design but also to transfer the data to ERP system.

• 동력기계공학회지
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• 제16권1호
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• pp.44-50
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• 2012

팁 간격의 크기가 냉각탑용 축류팬의 성능과 누설 유동에 미치는 영향을 조사하기 위해서 서로 다른 2가지 팁 간격을 가진 경우에 대해서 점성유동을 해석하였다. 케이싱 내에서 작동하는 축류팬 주위의 유동을 연속방정식, Navier-Stokes 방정식 등을 지배방정식으로 사용하여 수치해석 하였다. 난류유동에 나타나는 레이놀즈 응력은 ${\kappa}-{\epsilon}$ 난류모델을 사용하여 계산하였다. 전체적으로 H형 격자계를 사용하였으며, 팁 주위의 유동을 해석하기 위해서 팁 영역 주위에 부분적으로 조밀한 격자를 두었다. 팁 간격이 증가하면 누설 유동의 증가로 인한 유동 손실의 증가로 전압상승과 수력효율이 감소하였다. 팬 직경에 대한 팁 간격이 0.4%에서 1.0%로 증가하면 전압상승 값이 약 10% 정도 감소하였으며, 수력효율은 약 3% 정도 감소하였다. 팁 간격이 팁 근처 날개 주위의 압력에 미치는 영향을 보면, 팁 간격이 증가하여 누설 유동이 증가하면 흡입면과 압력면의 압력차가 전연 부근에서 감소함을 알 수 있었다. 누설 와류의 중심은 코드를 따라서 흡입면으로 부터 떨어져 나가면서 형성됨을 알 수 있었다. 누설 와류의 위치를 보면 팁 간격이 증가하면 와류 중심의 위치가 흡입면 쪽으로 이동하고, 흡입면에서 떨어진 거리도 날개 후반부에서 증가 폭이 커지는 포물선 형태로 증가함을 알 수 있었다.

• 산업공학
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• 제13권4호
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• pp.717-724
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• 2000

In this paper, an integrated system of optimal design, performance evaluation, and die design and manufacturing of axial fans for cooling tower is presented. The design and performance evaluation are developed based on three dimensional flow analysis so as to ensure low noise and high efficiency. The methodologies are implemented on computer as a GUI system including 3-D surface modeling and 2-D drawing file output modules. The CAD/CAM system is engaged to design the die and generate NC tool path, but the processes are also automated and integrated into the system by means of a part program coded from the design data. It is shown that the newly developed fans have superior performance and shortened lead-time compared to the existing dead-copied fans.