• Title/Summary/Keyword: Conventional sintering

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Mechanical properties of $B_4C$ ceramics fabricated by a spark plasma sintering process (방전플라즈마 소결법을 이용한 고밀도 탄화 붕소 제조 및 기계적 특성)

  • Kim, Kyoung-Hun;Chae, Jae-Hong;Park, Joo-Seok;Kim, Dae-Keun;Shim, Kwang-Bo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.17 no.3
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    • pp.128-132
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    • 2007
  • [ $B_4C$ ] ceramics were fabricated by spark plasma sintering process and their sintering behavior, microstructure and mechanical properties were evaluated. Relative density of $B_4C$ ceramics were obtained by spark plasma sintering method reached as high as 99% at lower temperature than conventional sintering method, in addition, without any sintering additives. The mechanical properties of $B_4C$ ceramics was improved by a methanol washing process which can be removed $B_2O_3$ phase from a $B_4C$ powder surface. This improvement results ken the formation of homogeneous microstructure because the grain coarsening was suppressed by the elimination of $B_2O_3$ phase. Particularly, fracture toughness of the sintered specimen using a methanol washed powder improved over 30% compared with the specimen using an as-received commercial powder.

Crystal Structure and Microstructure Variation of Nonstoichiometric Bi1±xFeO3±δ and Ti-doped BiFeO3 Ceramics under Various Sintering Conditions (비화학양론적 Bi1±xFeO3±δ와 Ti가 첨가된 BiFeO3의 소결조건에 따른 결정구조와 미세구조 변화)

  • Bae, Jihee;Kim, Jun Chan;Kim, Myong-Ho;Lee, Soonil
    • Korean Journal of Materials Research
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    • v.30 no.2
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    • pp.61-67
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    • 2020
  • BiFeO3 with perovskite structure is a well-known material that has both ferroelectric and antiferromagnetic properties called multiferroics. However, leaky electrical properties and difficulty of controlling stoichiometry due to Bi volatility and difficulty of obtaining high relative density due to high dependency on the ceramic process are issues for BiFeO3 applications. In this work we investigated the sintering behavior of samples with different stoichiometries and sintering conditions. To understand the optimum sintering conditions, nonstoichiometric Bi1±xFeO3±δ ceramics and Ti-doped Bi1.03Fe1-4x/3TixO3 ceramics were synthesized by a conventional solid-state route. Dense single phase BiFeO3 ceramics were successfully fabricated using a two-step sintering and quenching process. The effects of Bi volatility on microstructure were determined by Bi-excess and Ti doping. Bi-excess increased grain size, and Ti doping increased sintering temperature and decreased grain size. It should be noted that Ti-doping suppressed Bi volatility and stabilized the BiFeO3 phase.

Mechanical and Thermal Conductivity Properties of Yttrium Nitrate Added AlN Sintering Body (Y(NO3)3·6H2O 첨가된 AlN 소결체의 기계적 및 열전도도 특성)

  • Chung, J.K.;Lee, J.H.;Ha, T.K.
    • Transactions of Materials Processing
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    • v.27 no.1
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    • pp.48-53
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    • 2018
  • Aluminum nitride (AlN) is used by the semiconductor industry that has requirements for high thermal conductivity. The theoretical thermal conductivity of single crystal AlN is 320W/mK. Whereas, the values measured for polycrystalline AlN ceramics range from 20 W/mK to 280 W/mK. The variability is strongly dependent upon the purity of the starting materials and non-uniform dispersibility of the sintering additive. The conventional AlN sintering additive used yttria ($Y_2O_3$), but the dispersibility of the powder in the mixing process was important. In this study, we investigated the mechanical and thermal conductivity of yttrium nitrate ($Y(NO_3)_3{\cdot}6H_2O$), as a sintering additive in order to improve the dispersibility of $Y_2O_3$. The sintering additives content was in the range of 2 to 4.5wt.%. The density of AlN gradually increased with increasing contents of sintering additive and the flexural strength gradually increased as well. The flexural strength of the sintered body containing 4 wt% of $Y_2O_3$ and $Y(NO_3)_3{\cdot}6H_2O$ was 334.1 MPa and 378.2 MPa, respectively. The thermal conductivities were 189.7W/mK and 209.4W/mK, respectively. In the case of hardness, there was only a slight difference and the average value was about 10 GPa. Therefore, densification, density and strength values were found to be proportional to its content. It was confirmed that AlN using $Y(NO_3)_3{\cdot}6H_2O$ displayed relatively higher thermal conductivity and mechanical properties than the $Y_2O_3$.

Structural Properties of $MgTiO_3-SrTiO_3$ Ceramics with Sintering Temperature (소결온도에 따른 $MgTiO_3-SrTiO_3$ 세라믹의 구조적 특성)

  • Choi, Eui-Sun;Lee, Moon-Kee;Ryu, Ki-Won;Lee, Young-Hie
    • Proceedings of the KIEE Conference
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    • 1999.07d
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    • pp.1774-1776
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    • 1999
  • The (1-x)$MgTiO_3-SrTiO_3$ (x=0,0.1,0.2,0.3) ceramics were prepared by the conventional mixed oxide method. The structural properties were investigated with sintering temperature and composition ratio by XRD, SEM and DT-TGA. Increasing the sintering temperature from $1300^{\circ}C$ to $1600^{\circ}C$, second phase was decreased and grain size was increased. The average grain size of the $0.8MgTiO_3-0.2SrTiO_3$ ceramics sintered at $1600^{\circ}C$ were $3.61{\mu}m$.

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Fabricating a Ceramic-Pressed-to-Metal Restoration with Computer-Aided Design, Computer-Aided Manufacturing and Selective Laser Sintering: A Case Report

  • Lee, Ju-Hyoung;Kim, Hyung Gyun
    • Journal of Korean Dental Science
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    • v.8 no.1
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    • pp.41-47
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    • 2015
  • Even though a conventional metal ceramic restoration is widely in use, its laboratory procedure is still technique-sensitive, complex, and time-consuming. A ceramic-pressed-to-metal restoration (PTM) can be a reliable alternative. However, simplified laboratory procedure for a PTM is still necessary. The article is to propose a technique that reduces time and effort to fabricate a PTM with the aid of computer-aided design, computer-aided manufacturing and selective laser sintering technologies.

Structure and piezoelectric properties of NKN-LST ceramics with sintering temperature (소결온도에 따른 NKN-LST 세라믹스의 구조 및 압전 특성)

  • Lee, Young-Hie;Beak, Sang-Don;Choi, Eui-Sun;Kim, Jae-Sik;Bae, Gi-Beom
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1434-1435
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    • 2011
  • In this study, NKN-LST ceramics were prepared by a conventional mixed oxide method and their structure and piezoelectric properties were investigated with the variations of sintering temperature. It was observed that the various sintering temperatures influenced the electrical properties and structural properties of the NKN-LST ceramics. It was found that the piezoelectric properties of NKN-LST ceramic sintered at $1080^{\circ}C$ for 4h has a piezoelectric constant and a planar electromechanical coupling coefficient of 161pC/N and 0.311% respectively. This ceramics look very promising as possible, practicable, lead-free replacements for lead zirconate titanate.

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Eutectic Nanocomposites for Thermophotovoltaic Application

  • Han, Young-Hwan;Lee, Jae-Hyung;Kakegawa, Kazuyuki
    • Transactions on Electrical and Electronic Materials
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    • v.11 no.6
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    • pp.249-252
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    • 2010
  • The ground amorphous powder was consolidated into a dense sintered body with a typical ultrafine $Al_2O_3-GdAlO_3$ eutectic structure by spark plasma sintering (SPS). Sintered material with ultrafine and dense eutectic structure was obtained by an appropriate combination of rapid quenching and SPS at lower temperature and more quickly than by conventional sintering. The $Al_2O_3$-based rare earth eutectic ceramics for solar cell emitters are believed to have a higher efficiency and the $Al_2O_3$ based eutectic ceramics with ultrafine grains will be one of the promising materials showing excellent selective emitter characteristics.

Structural Properties of $MgTiO_3-SrTiO_3$ Geramics with Sintering Temperature (소결온도에 따른 $MgTiO_3-SrTiO_3$ 세라믹의 구조적 특성)

  • Choi, Eui-Sun;Lee, Moon-Kee;Ryu, Ki-Won;Lee, Young-Hie
    • Proceedings of the KIEE Conference
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    • 1999.11d
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    • pp.953-955
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    • 1999
  • The (1-x)$MgTiO_3-SrTiO_3$ (x=0. 0.1, 0.2, 0.3) ceramics were prepared by the conventional mixed oxide method. The structural properties were investigated with sintering temperature and composition ratio by XRD, SEM and BT-TGA. Increasing the sintering temperature from $1300^{\circ}C$ to $1600^{\circ}C$, second phase was decreased and grain size was increased. The average gram size of the 0.8$MgTiO_3-SrTiO_3$ ceramics sintered at $1600^{\circ}C$ were $3.61{\mu}m$.

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A Study on Silicon Nitride Based Ceramic Cutting Tool Materials

  • Park, Dong-Soo
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.78-86
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    • 1995
  • The silicon nitride based ceramic cutting tool materials have been fabricated by gas pressure sintering (GPS) or hot pressing (HP). Their mechanical properties were measured and the effect of the fabrication variables on the properties were examined. Also, effect of adding TiN or TiC particulates on the mechanical properties of the silicon nitride ceramics were investigated. Ceramic cutting tools (ISO 120408) were made of the sintered bodies. Cutting performance test were performed on either conventional or NC lathe. The workpieces were grey cast iron, hardened alloy steel (AISI 4140, HRc>60) and Ni-based superalloy (Inconel 718). The results showed that fabrication variables, namely, sintering temperature and time, exerted a strong influence on the microstincture and mechanical properties of the sintered body, which, however, did not make much difference in wear resistance of the tools. High hardness of the tool containing TiC particulates exhibited good cutting performance. Extensive crater wear was observed on both monolithic and TiN-containing silicon nitride tools after cutting the hardened alloy steel. Inconel 718 was extremely difficult to cut by the current cutting tools.

The Effect of Pre-compaction on Density and Mechanical Properties of Magnetic Pulsed and Sintered $Al_2O_3$ Bulk

  • Hong, S.J.;Lee, J.K.;Lee, M.K.;Kim, W.W.;Rhee, C.K.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.967-968
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    • 2006
  • This research reports for the successful consolidation of $Al_2O_3$ powder with retained ultra-fine structure using MPC and sintering. Measurements in the consolidated $Al_2O_3$ bulk indicated that hardness, fracture toughenss, and breakdown voltage have been much improved relative to the conventional polycrystalline materials. Finally, optimization of the compaction parameters and sintering conditions will lead to the consolidation of $Al_2O_3$ nanopowder with higher density and even further enhanced mechanical properties.

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