• 제목/요약/키워드: Conventional sintering

검색결과 430건 처리시간 0.023초

2차원 구조 나노시트의 첨가를 통한 Ag의 치밀화 방지 (Sintering prevention of Ag by the addition of 2-dimensional nanosheet)

  • 이상은;박희정
    • 한국결정성장학회지
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    • 제32권2호
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    • pp.51-54
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    • 2022
  • 연료전지에 사용되는 귀금속 전류집전체의 물성은 소재 기공도에 크게 영향을 받는다. 따라서 소재 기공도를 제어 위한 다양한 노력들이 진행되어왔다. 이중 많이 사용되는 전략으로 재료 열처리 시 기공형성제를 첨가하는 것이다. 기존의 기공형성제는 3차원 구조체였다. 본 연구에서는 차별화 전략으로 Ag 전류집전체의 기공도를 높이기 위해 2차원 구조 나노시트를 소결방지제로 첨가하였다. 실제로 나노시트 첨가에 의해 소결밀도가 감소되는 것을 보여주었다. 2차원 소재로는 초나노 두께(~ 1 nm)를 갖는 RuO2 나노시트가 이용되었다.

소결온도에 따른 0.9 MgTiO$_3$-0.1SrTiO$_3$ 세라믹의 마이크로파 유전특성 (Microwave Dielectric Properties 0.9 MgTiO$_3$-0.1SrTiO$_3$ Ceramics with Sintering Temperature)

  • 최의선;이문기;박인길;류기원;이영희
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1999년도 추계학술대회 논문집
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    • pp.282-285
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    • 1999
  • The (1-x)MgTiO$_3$-xSrTiO$_3$(x=0,0.1) ceramics were prepared by the conventional mixed oxide method. The structural properties were investigated with sintering temperature and composition ratio by XRD, SEM and DT-TGA. Increasing the sintering temperature from 130$0^{\circ}C$ to 1$600^{\circ}C$, second phase was decreased and grain size was increased. In the case of 0.9 MgTiO$_3$-0.1SrTiO$_3$ ceramics sintered at 130$0^{\circ}C$, dielectric constant, quality factor and temperature coefficient of resonant frequency were 22.61, 10,928(at 1GHz), +50.26ppm/$^{\circ}C$ , respectively.

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자기펄스 성형 및 방전 플라즈마 소결 공정으로 제조한 텅스텐 소결체의 특성 (Fabrication and Properties of Densified Tungsten by Magnetic Pulse Compaction and Spark Plasma Sintering)

  • 이의선;변종민;정영근;오승탁
    • 한국재료학회지
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    • 제30권6호
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    • pp.321-325
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    • 2020
  • The present study demonstrates the effect of magnetic pulse compaction and spark plasma sintering on the microstructure and mechanical property of a sintered W body. The relative density of green specimens prepared by magnetic pulse compaction increases with increase in applied pressure, but when the applied pressure is 3.4 GPa or more, some cracks in the specimen are observed. The pressureless-sintered W shows neck growth between W particles, but there are still many pores. The sintered body fabricated by spark plasma sintering exhibits a relative density of above 90 %, and the specimen sintered at 1,600 ℃ after magnetic pulse compaction shows the highest density, with a relative density of 93.6 %. Compared to the specimen for which the W powder is directly sintered, the specimen sintered after magnetic pulse compaction shows a smaller crystal grain size, which is explained by the reduced W particle size and microstructure homogenization during the magnetic pulse compaction process. Sintering at 1,600 ℃ led to the largest Vickers hardness value, but the value is slightly lower than that of the conventional W sintered body, which is attributed mainly to the increased grain size and low sintering density.

Evaluation of Mechanical Properties and Microstructural Behavior of Sintered WC-7.5wt%Co and WC-12wt%Co Cemented Carbides

  • ;송준우;탁병진;홍현선;홍순직
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2011년도 춘계학술발표대회
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    • pp.58.1-58.1
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    • 2011
  • WC-Co and other similar cemented carbides have been widely used as hard materials in industrial cutting tools and as mould metals; and a number of techniques have been applied to improve its microstructural characteristics, hardness and ear resistance. Cobalt is used primarily to facilitate liquid phase sintering and acts as a matrix, i.e. a cementing phase between WC grains. A uniform distribution of metal phase in a ceramic is beneficial for improved mechanical properties of the composite. WC-Co, starting from initial powders, is vastly used for a variety of machining, cutting, drilling, and other applications because of its unique combination of high strength, high hardness, high toughness, and moderate modulus of elasticity, especially with fine grained WC and finely distributed cobalt. In this study, that started with two different compositions of initial powders, WC-7.5wt%Co and WC-12wt%Co with initial powder size being 1~3 ${\mu}m$, magnetic pulsed compaction followed by subsequent vacuum sintering were carried out to produce consolidated preforms. Magnetic Pulsed Compaction (MPC), a very short duration (~600 ${\mu}s$), high pressure (~4 Gpa), high-density preform molding method was used with varied pressure between 0.5 and 3.0 Gpa, in order to reach an initial high density that would help improve the sintering behavior. For both compositions and varied MPC pressure, before and after sintering, changes in microstructural behavior and mechanical properties were analyzed. With proper combination of MPC pressure and sintering, samples were obtained with better mechanical properties, densification and microstructural behavior, and considerably improved than other conventional processes.

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마이크로파 에너지를 이용한 PZT 압전세라믹스의 급속소결 (Rapid sintering of PZT piezoelectric ceramics by using microwave hybrid energy)

  • 홍성원;채병준;홍정석;안주삼;최승철
    • 한국결정성장학회지
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    • 제5권2호
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    • pp.135-141
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    • 1995
  • 마이크로파 (2.45 GHz) 에너지를 이용한 PZT계 세라믹스의 소결특성과 전기적 특성을 조사하였다. 소결은 $1050 ~ 1130^{\circ}C$ 범위에서 5분간 행하였다. 소결온도가 높아질수록 소결밀도가 높은 치밀한 소결체를 얻을 수 있었으며, 전기적 특성이 증가하는 경향을 보였다. 그러나 소결온도가 $1090^{\circ}C$이상으로 증가하게 되면 PbO의 휘발로 인하여 소결밀도가 감소하였으며, 이에 따라 유전율과 전기기계결합계수 값도 감소하였다. PbO 분위기 조절없이 마이크로파로 $1090^{\circ}C$에서 소결한 시편의 전기적 특성은 유전율, 기계적품질계수, 전기기계결합계수 등의 값이 각각 1900, 80, 0.53으로 일반적인 전기로에 의한 소결과 비교하여, 비슷한 특성을 나타내었다. 마이크로파 에너지를 이용하여 소결공정을 20분 안에 끝마칠 수 있는 급속소결법으로 공정시간과 에너지를 크게 절감할 수 있었다.

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소결조제 V2O5 첨가에 따른 Bi18(Ca0.725Zn0.275)8Nb12O65 [BCZN] 유전체의 소결 및 마이크로파 유전특성 (Sintering and Microwave Dielectric Properties of Bi18(Ca0.725Zn0.275)8Nb12O65 [BCZN] Dielectrics with V2O5 Addition)

  • 이영종;김성수
    • 한국분말재료학회지
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    • 제17권4호
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    • pp.289-294
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    • 2010
  • For the aim of low-temperature co-fired ceramic microwave components, sintering behavior and microwave properties (dielectric constant ${\varepsilon}_r$, quality factor Q, and temperature coefficient of resonant frequency ${\tau}_f$) are investigated in $Bi_{18}O(Ca_{0.725}Zn_{0.275})_8Nb_{12}O_{65}$ [BCZN] ceramics with addition of $V_2O_5$. The specimens are prepared by conventional ceramic processing technique. As the main result, it is demonstrated that the additives ($V_2O_5$) show the effect of lowering of sintering temperature and improvement of microwave properties at the optimum additive content. The addition of 0.25 wt% $V_2O_5$ lowers the sintering temperature to $890^{\circ}C$ utilizing liquidphase sintering and show the microwave dielectric properties (dielectric constant ${\varepsilon}_r$ = 75, quality factor $Q{\times}f$ = 572 GHz, temperature coefficient of resonance frequency ${\tau}_f\;=\;-10\;ppm/^{\circ}C$). The estimated microwave dielectric properties with $V_2O_5$ addition (increase of ${\varepsilon}_r$, decrease of $Q{\times}f$, shift of ${\tau}_f$ to negative values) can be explained by the observed microstrucure (sintered density, abnormal grain structure) and possibly high-permittivity $Bi_{18}Zn_8Nb_{12}O_{65}$ (BZN) phase determined by X-ray diffraction.

Direct metal laser sintering 방식을 이용하여 제작한 다양한 고정성 보철물 수복 증례 (Fixed prostheses fabricated by direct metal laser sintering system: case report)

  • 백주원;신수연
    • 구강회복응용과학지
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    • 제32권3호
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    • pp.246-254
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    • 2016
  • Direct metal laser sintering (DMLS) 방식은 3D 프린팅 중 한 방식으로, 재료를 쌓아가면서 레이저를 이용하여 선택적으로 sintering하는 방식이다. 이는 주조 방식에서 문제되는 결손과 뒤틀림을 방지할 수 있으며 절삭 가공 방식으로 제작하기 어려운 복잡한 구조물을 제작할 수 있다. 본 증례들은 DMLS 방식을 이용하여 지대치 간 길이가 긴 고정성 보철물, 포스트 등 다양한 고정성 보철물을 제작하여 수복하였고, 주기적인 관찰 결과 심미적, 기능적으로 만족할만한 결과를 얻었기에 이를 보고하는 바이다.

$Pd_{(1-x)}$$Cd_x$[(Mn, Sb), Zr, $Ti]O_3$ 세라믹스의 소결 거동 및 압전 특성에 대한 연구 (The Study of Sintering Behavior and Piezoelectric Properties in $Pd_{(1-x)}$$Cd_x$[(Mn, Sb), Zr, $Ti]O_3$ Ceramics)

  • 나은상;최성철
    • 한국세라믹학회지
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    • 제37권4호
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    • pp.395-401
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    • 2000
  • In this study, we chose the basic composition which indicated the best electrical properties by change of x content(0, 0.05, 0.1, 0.15, 0.2, 0.25 mol respectively) in xPb(Mn1/3Sb2/3)O3-(1-x)Pb(Zr0.52Ti0.48)O3 ceramics. And we substituted Cd2+ for Pb2+ site, then observed the sintering behavior, microstructure and electrical propertties according to the various sintering temperature. The basic composition was the 0.05PMS-0.95PZt, and it showed single perovskite phase and excellent properties. In case of Cd2+ substitution, we were able to sinter at 90$0^{\circ}C$ which was lower than conventional sintering temperature(1200~130$0^{\circ}C$). Especially, when the 2mol% substituted PMS-PZT specimens were sintered at 90$0^{\circ}C$ for 2h, we obtained the p=7.6g/㎤, kp=56%, Qm=520 and made sure of a position of Cd2+ substitution by observing lattice parameter, phase transition temperature. From this results, we could infer that because Cd2+ substituted fro A-site, low temperature sintering of Cd2+ substituted PMS-PZT without any loss of electrical properties shows its applicability for the piezoelectric ceramic transformer.

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고압 환경에서 소결 온도에 따른 MgO 물성의 변화 (Property of MgO with Different Sintering Temperatures under High Pressures)

  • 송정호;노윤영;송오성
    • 한국세라믹학회지
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    • 제49권6호
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    • pp.608-613
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    • 2012
  • We investigated the property changes of MgO powders sintered at temperatures ranging from $700^{\circ}C$ to $1900^{\circ}C$ for 5minutes at a pressure of 2.7 GPa for a high-pressure high-temperature(HPHT) diamond synthesis process. The physical properties of the sintered MgO powders were characterized by optical microscopy, field emission scanning electron microscopy (FE-SEM), Vickers hardness tests, and by the apparent density, and X-ray diffractometry. An optical micro-analysis showed that white MgO powders became black after sintering due to carbon contamination from the graphite heat source. FE-SEM revealed the growth in the grain size of the MgO powders from $0.3{\mu}m$ to $50{\mu}m$ after sintering at $1700^{\circ}C$. The hardness and apparent density increased to $1800^{\circ}C$ while the samples were dedensified at $1900^{\circ}C$ due to the growth of isolated pores. According to the XRD analysis, no phase transformation occurred in the MgO powders. These results suggest that HPHT-sintered MgO powders can show an accelerated sintering process characterized by grain neck growth, pore connections, isolated pore growth and dedensification in 5 minutes, while these processes with the conventional sintering process take at least 5 hours.

소결온도에 따른 $Mg_5B_4O_{15}$ (B=Ta, Nb)세라믹스의 구조 및 마이크로파 유전특성 (Structural and Microwave Dielectric Properties of the $Mg_5B_4O_{15}$ (B=Ta, Nb) Ceramics with Sintering Temperature)

  • 이승준;김재식;이성갑;이영희
    • 전기학회논문지
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    • 제56권3호
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    • pp.556-560
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    • 2007
  • In this study, both structural and microwave dielectric properties of the $Mg_5B_4O_{15}$ (B=Ta, Nb) cation-deficient perovskite ceramics with sintering temperature were investigated. All sample of the $Mg_5B_4O_{15}$ (B=Ta, Nb) ceramics were prepared by the conventional mixed oxide method and sintered at $1400^{\circ}C{\sim}1500^{\circ}C$. The bulk density and quality factor of the $Mg_5B_4O_{15}$ (B=Ta, Nb) ceramics were increased with increasing sinterning temperature in the range of $1400^{\circ}C{\sim}1450^{\circ}C$, but these were decreased the sintering temperature of above $1450^{\circ}C$. The dielectric constant of the $Mg_5Ta_4O_{15}$ ceramics was increased continuously with increasing sintering temperature. And the dielectric constant of the $Mg_5Nb_4O_{15}$ ceramics was increased in as the sintering temperature increasesfrom $1400^{\circ}C{\sim}1450^{\circ}C$ but was decreased at the temperatures above $1475^{\circ}C$. In the case of the $Mg_5Ta_4O_{15}\;and\;Mg_5Nb_4O_{15}$ ceramics sintered at $1450^{\circ}C$ for 5h, the dielectric constant, quality factor, and temperature coefficient of the resonant frequency (TCRF) were 8.2, 259,473 GHz, $-10.91ppm/^{\circ}C$ and 14, 37,350 GHz, $-52.3ppm/^{\circ}C$, respectively.