• Title/Summary/Keyword: Contact shear force

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New Deformation Mechanism in the Forming of Cones by Shear Spinning (전단 스피닝에 의한 원추형상의 성형에 관한 변형 메커니즘)

  • Kim J. H.;Kim Chul
    • Transactions of Materials Processing
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    • v.14 no.4 s.76
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    • pp.375-383
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    • 2005
  • The shear spinning process, where the plastic deformation zone is localized in a very small portion of the workpiece, shows a promise for increasingly broader application to the production of axially symmetric parts. In this paper, the three components of the working force are calculated by a newly proposed deformation model in which the spinning process is understood as shearing deformation after uniaxial yielding by bending, and shear stress, $\tau_{rz}$, becomes k, yield limit in pure shear, in the deformation zone. The tangential force are first calculated and the feed force and the normal force are obtained by the assumption of uniform distribution of roller pressure on the contact surface. The optimum contact area is obtained by minimizing the bending energy required to get the assumed deformation of the blank. The calculated forces are compared with experimental results. A comparison shows that theoretical prediction is reasonably in good agreement with experimental results

A Comparison of the Direct Shear Test and Shear Simulation Based on the Discrete Element Method (직접전단시험과 이산요소법에 기반한 전단 시뮬레이션과의 비교)

  • Jung, Sung-Heon;Sohn, Jeong-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.86-91
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    • 2020
  • An important factor of rough road modeling is analyzing the shear behavior properties of the rough road. These properties influence the drawbar pull of the tool when interacting with the soil used in agriculture. Furthermore, shear behavior properties are important because sinkage and shear stress are generated when wheels drive on rough roads. In this study, we performed a direct shear test to investigate the shear behavior properties of soils and compare with the direct shear simulation; shear force derived by the coupled analysis of discrete element method; and multi-body dynamics. Soil contact parameters were measured in a wheel and soil contact simulation followed by comparison of the simulated and experimentally measured shear force.

Development of a Measuring Method for Dynamic Contact Forces between a Pantograph and a Contact Wire (열차 집전장치와 전차선 사이의 동적 접촉력 측정방법 개발)

  • 조용현;최강윤
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.281-285
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    • 2002
  • A new method of dynamic contact force measurement between a pantograph and a contact wire is proposed in this paper The method does not require design modification of an original pantograph in order to install sensors such as load cells. Contact forces can be expressed as the sum of vertical shear forces at the support points and inertial forces. Using specially-designed strain gage rosettes. vertical shear forces at the supported points can be measured without noise mixing and thermal effects. In order to obtain contact forces from shear forces, 3 inertial force compansation methods are proposed and compared in this paper. By validation process, the new proposed measurement method is verified to be applicable to the on-line current collection test.

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Stress Analysis of the S-CVT using Finite Element Method (FEM을 이용한 구체무단변속기의 응력해석)

  • Kim, J.Y.
    • Journal of Power System Engineering
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    • v.12 no.2
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    • pp.41-47
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    • 2008
  • This article deals with the stress analysis of the friction drive, which transmits the power via the rolling resistance on the contract area between the two rotating bodies. On the contact area, friction drives are normally involved with shear stress due to the transmitted force, as well as normal stress. Thus the stress analysis including the shear stress is necessary for the design of the friction drive. Hertzian results can be used to estimate the normal stress distribution and elastic deflection of the contact area, although the shear stress distribution is not well defined. In order to investigate the shear stress distribution and its effects in a friction drive, we have performed the stress analysis of the spherical continuously variable transmission(CVT) using finite element method. The spherical CVT is one of friction drives, which is used in small power applications. The numerical results show that the normal stress distribution is not affected by the transmitted shear force, and the maximal shear stress is increased in small amount along with the shear force.

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A Study on the Mechanics of Shear Spinning of Cones

  • Kim Jae-Hun;Park Jun-Hong;Kim Chul
    • Journal of Mechanical Science and Technology
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    • v.20 no.6
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    • pp.806-818
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    • 2006
  • The shear spinning process, where the plastic deformation zone is localized in a very small portion of the workpiece, shows a promise for increasingly broader application to the production of axially symmetric parts. In this paper, the three components of working force are calculated by the newly proposed deformation model in which the spinning process is understood as shearing deformation after uniaxial yielding by bending, and shear stress, $\tau_{rz}$ becomes $\kappa$, yield limit in pure shear, in the deformation zone. The tangential forces are first calculated and the feed forces and the normal forces are obtained by the assumption of uniform distribution of roller pressure on the contact surface. The optimum contact area is obtained by minimizing the bending energy required to get the assumed deformation of the blank. The calculated forces are compared with experimental results. A comparison shows that theoretical prediction is reasonably in good agreement with experimental results.

Analysis of three force components of shear spinning (전기스피닝 공구의 삼분력 해석)

  • ;;Choi, J.C.;Kim, G.N.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.2
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    • pp.88-93
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    • 1981
  • The three force components of shear spinning are calculated by a newly proposed deformation model. The spinning process is understooed as shearing deformation arter uniaxial yuelding by ending, and shear stress .tau.$\sub$rz/ becomes .kappa. the yueld limit in pure shear, in the deformation zone. The tangential forces are calculated and then the feed forces and normal foeces are obtained by assuming a nuiform distribution of roller pressure on the contact surface. An optimum contact area is obtaned by minimizing the bending energy required to obtain the assumed deformation mechanism. The calculated forces are compared with experimental data form published literature and present experiments. Good agreement cetween calculated and experimental values for working forces is obtained over a wide range of process variables.

Cutting Force Analysis Under Chatter Condition with a Worn Tool (채터상황에서 마모된 공구가 받는 절삭력 해석)

  • 권원태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.2
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    • pp.292-301
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    • 1994
  • The resultant cutting force during machining with a worn tool is viewed as a decomposition of the cutting force into a cutting force component related to chip removal from the workpiece and into a component dependent on the contact force between the tool flank's wear land and the workpiece. The shear line method, in which the cutting force is considered proportional to the length of the shear line, is used to calculate the cutting force component for the removal of the chip, while the elastic effect of the workmaterial on the tool is taken into consideration to analyze the effect of tool flank wear. The predicted resultant cutting force, expressed as the sum of both components, is compared to experimental data obtained during wave-on-wave cutting.

Analysis of the Frictional Behavior of Rubber Block (고무 블록의 마찰 거동 해석)

  • Kim, Doo-Man;Yoo, Hyun-Seung
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.14 no.3
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    • pp.16-22
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    • 2006
  • The friction and wear of tire determined by frictional behavior of tire tread that translate driving force, cornering force and braking force between automobile and road as a result of frictional behavior of each tread block. The tire tread block is representative case of rubber block doing frictional behavior. In this paper, frictional behavior of rubber block under compressive force and shear force was analytically obtained by using slip starting position parameter instead of friction coefficient which is uncertain to express exact value between rubber and other surfaces yet. And local coefficients of friction were calculated as a function of compressive force, shear force, shear modulus of rubber, shape factor and slip starting position.

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Mechanical properties and failure mechanism of gravelly soils in large scale direct shear test using DEM

  • Tu, Yiliang;Wang, Xingchi;Lan, Yuzhou;Wang, Junbao;Liao, Qian
    • Geomechanics and Engineering
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    • v.30 no.1
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    • pp.27-44
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    • 2022
  • Gravelly soil is a kind of special geotechnical material, which is widely used in the subgrade engineering of railway, highway and airport. Its mechanical properties are very complex, and will greatly influence the stability of subgrade engineering. To investigate the mechanical properties and failure mechanism of gravelly soils, this paper introduced and verified a new discrete element method (DEM) of gravelly soils in large scale direct shear test, which considers the actual shape and broken characteristics of gravels. Then, the stress and strain characteristics, particle interaction, particle contact force, crack development and energy conversion in gravelly soils during the shear process were analyzed using this method. Moreover, the effects of gravel content (GC) on the mechanical properties and failure characteristics were discussed. The results reveal that as GC increases, the shear stress becomes more fluctuating, the peak shear stress increases, the volumetric strain tends to dilate, the average particle contact force increases, the cumulative number of cracks increases, and the shear failure plane becomes coarser. Higher GC will change the friction angle with a trend of "stability", "increase", and "stability". Differently, it affects the cohesion with a law of "increase", "stability" and "increase".

Dynamic analysis by impact load in viscoelastic sandwich plates with FRP layer utilizing numerical method

  • Bayati, Mohammad Reza;Mazaheri, Hamid;Bidgoli, Mahmood Rabani
    • Steel and Composite Structures
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    • v.43 no.2
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    • pp.229-240
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    • 2022
  • The main objective of this work is presenting a mathematical model for the concrete slab with fiber reinforced polymer (FRP) layer under the impact load. Impacts are assumed to occur normally over the top slab and the interaction between the impactor and the structure is simulated using a new equivalent three-degree-of-freedom (TDOF) spring-mass-damper (SMD) model. The structure is assumed viscoelastic based on Kelvin-Voigt model. Based on the sinusoidal shear deformation theory (SSDT), energy method and Hamilton's principle, the motion equations are derived. Applying DQM, the dynamic deflection and contact force of the structure is calculated numerically so that the effects of mass, velocity and height of impactor, boundary conditions, FRP layer, structural damping and geometrical parameters of structure are shown on the dynamic deflection and contact force of system. Results show that considering structural damping leads to lower dynamic deflection and contact force. In addition, increasing the impact velocity of impactor yields to increases in the maximum contact force and deflection while the contact duration is decreased. The result shows that the contact force and the central deflection of the structure decreases and the contact time decreases with assuming FRP layer.