• Title/Summary/Keyword: Contact Noise

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Study on the Performance of the Grooves for Fluid Dynamic Bearings (유체동압베어링의 그르브 성능에 관한 연구)

  • Kim, Yeung-Cheol;Seong, Se-Jin
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.60 no.2
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    • pp.91-93
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    • 2011
  • This paper is presented for the performance of the Fluid Dynamic Bearing(FDB) by the groove design and the tooling condition. Recently, spindle motors which require smaller size, lower sound noise, lower vibration, and higher speed of the rotation have been placed in high value-added products including Digital Lightening Processors(DLP), Hard Disk Drives(HDD), and ODDs. The spindle motors using the sintered porous metal bearing have higher vibration and acoustic noise by dry contact and large tolerance of the bearing parts. The Fluid Dynamic Bearing (FDB) with grooves is appropriate for spindle motors adequate in regards to mechanical vibration and acoustic noise. The paper shows the performance comparisons of between sintered porous metal bearing and FDB, and each FDBs according to the tooling deviations of grooves by the Finite Element Analysis(FEA) of the mechanical field. This paper shows the methods to make the grooves, the groove's depth, and the prototype of the motor with the fluid dynamic bearing. The performance characteristics of the grooves with the FDB are verified by the experimental results.

Brass fillers in friction composite materials: Tribological and brake squeal characterization for suitable effect evaluation

  • Kchaou, Mohamed;Sellami, Amira;Abu Bakar, Abd. Rahim;Lazim, Ahmad Razimi Mat;Elleuch, Riadh;Kumar, Senthil
    • Steel and Composite Structures
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    • v.19 no.4
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    • pp.939-952
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    • 2015
  • In this paper, brake pad performance of two organic matrix composites namely, Sample 1 (contains no brass filler) and Sample 2 (contains 1.5% brass filler), is studied based on tribological and squeal noise behavior. In the first stage, a pin-on-disc tribometer is used to evaluate the frictional behavior of the two pads. On the following stage, these pads are tested on squeal noise occurrence using a drag-type brake dynamometer. From the two type of tests, the results show that; (i) brass fillers play a dual role; firstly as reinforcing element of the brake pad providing primary contact sites, and secondly as solid lubricant by contributing to the formation of a layer of granular material providing velocity accommodation between the pad and the disc; (ii) brass fillers contribute to friction force stabilization and smooth sliding behavior; (iii) the presence of small weight quantity of brass filler strongly contributes to squeal occurrences; (iv) there is close correlation between pin-on-disc tribometer and brake dynamometer tests in terms of tribological aspect.

A Study on the tire structure-borne sound (타이어 구조 진동음에 관한 연구)

  • Chi, Chang-Heon
    • The Journal of the Acoustical Society of Korea
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    • v.14 no.2
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    • pp.80-91
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    • 1995
  • A theoretical models has been prepared which describes the noise generated by tire/road interaction for the tire structure-borne sound analysis. The model begin with a set of thin shell equations describing the motion of the belt of a radial ply tire, as drived by Bohm('mechanisms of the belted tire', Igeniur-Archiv, XXXV, 1966). Structural quantities required for these equations are derived from material properties of the tire. The rolling shape of a tire is computed from the steady-state limit of these equations. Vibrational response of the tire is treated by the full dependent shell equations. The force input at the tire/road interface is calculated on the basis of tread geometry and distribution of contact patch pressure. Radiation of noise is calculated by a simpson integral. Using the programs, the effect on noise of various tire design variations is computed and discussed. Trends which lead to quiet tire design are identified.

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Investigation on Friction Noise in Beam Structure Under Mode-Coupling by Using Analytical Finite-Element Squeal Model (스퀼 융합모델을 이용한 모드연성에 의한 빔 구조 마찰 소음 연구)

  • Kang, Jaeyoung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.5
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    • pp.545-550
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    • 2014
  • This study provided the analytical finite element method estimating the friction-induced noise on the complex beam structure. The frictional contact model was theoretically constructed and applied to the analytical finite element squeal model. The numerical results showed that the beam structure was excited by the mode-coupling instability of the specific system modes. Also, the direction of friction was shown to influence on the dynamic instability of the modes. Besides, the unstable modal frequencies estimated from the numerical calculation were validated by the experiment of the actual beam structure.

Design of radiation detection circuit for gamma column scanning (자동 감마 증류탑 검사 장치를 위한 방사선 계측장치 설계)

  • Kim, Jong-Beom;Jeong, Seong-Hui
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.612-615
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    • 2003
  • In this paper, a design of radiation detector for gamma column scanner is introduced. Distillation column is important unit in Petro-chemical industries, and its on-line diagnose is very important. To get density profile measured by the radiation transmitted through column is well method for on-line diagnose as gamma scanning. For this purpose radiation detection circuit, radiation source and mechanical system for moving source and detector are required. Conventional radiation detection circuit for this application is sensitive to electric noise because of interface between the radiation circuit and the controller for mechanical system. The radiation detection system introduced here is using loop coil instead of slip ring to remove contact noise. Radiation detection system designed here for gamma scanning consist of BGO detector, high voltage circuit, PHA circuit and FSK modem. The BGO detector is used as radiation sensor, high voltage circuit and peak height analysis circuit is essential to process the signal generated from BGO detector. Micro controller convert measured data into ASCII data. FSK modem transmit ASCII data. Transmitted ASCH data is picked up in antenna coil and processed for combined function with mechanical system. This method gives good result by isolating the controlling circuit of mechanical system from radiation detecting circuit which is sensitive to noise.

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A development of the Hybrid Sensor for the detection of the High Frequency Partial Discharge(HFPD) (고주파 부분방전(HFPD)측정용 하이브리드 센서 개발에 관한 연구)

  • Kim, J.H.;Koo, J.Y.;Kim, J.T.
    • Proceedings of the KIEE Conference
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    • 2002.11a
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    • pp.173-175
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    • 2002
  • In general, CT and Shunt have been traditionally used as a sensor for detecting the partial discharges in order to diagnose the present insulation state of the electric power apparatus. The former is very convenient for the practical application since it is not only non-contact method but its frequency bandwidth and resonance frequency could be designed for its specific application. However, it has been proved to have poor linearity and low sensitivity. For the latter, even though it is an ideal sensor, noise from the power source and the ground could flow into the system. Furthermore, the surge current could be easily come into the measuring systems giving rise to a severe breakdown. In this respect, a hybrid sensor has been designed and fabricated in order to overcome the shortcoming of these two types of sensors. For this purpose, the experimental comparison with commercialized products has been also carried out. In this concept of the hybrid sensor, two different impedances could provide the passage of the signals. In this way, the discrimination of the noise could be accomplished very effectively with high ratio of signal over noise(S/N) under the little influence from the external noises and the breakdown.

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Experimental investigation on valve rattle noise of automotive electronic-wastegate turbochargers (차량용 전자식 웨이스트 게이트 터보차져의 밸브 떨림음에 대한 실험적 고찰)

  • Park, Hoil;Eom, Sangbong;Kim, Youngkang;Hwang, Junyoung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.10a
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    • pp.686-686
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    • 2013
  • Automotive turbochargers have become common in gasoline engines as well as diesel engines. They are excellent devices to effectively increase fuel efficiency and power of the engines, but they unfortunately cause several noise problems. The noises are classified into mechanical noises induced from movement of a rotating shaft and aerodynamic noises by air flow in turbochargers. In addition to, there is a mechanical noise caused from movement of an actuator, electronically controlling a wastegate valve. It is called as valve rattle noise. The actuator is connected to a valve through a linkage. The noise occurs only if the valve is open, where the linkage is freely contact to neighbor structures without being constrained by any external forces. This condition allows impacts by the pulsation of exhaust gas, and the vibration from the impacts spreads out through turbine housing, causing the rattle noise. The noise is not in mechanical operating wastegate turbochargers because the linkage of an actuator is strongly connected by actuating force. For the electronic wastegate turbocharger, this paper proposed a test device to show the noise generating mechanism with a small vibration motor having an unbalanced shaft. It also shows how to reduce the noise - reduction of linkage clearances, inserting wave washers into a connection, and applying loose fitting in bushing embracing a valve lever to turbine housing.

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Active monitoring of pipeline tapered thread connection based on time reversal using piezoceramic transducers

  • Hong, Xiaobin;Song, Gangbing;Ruan, Jiaobiao;Zhang, Zhimin;Wu, Sidong;Liu, Guixiong
    • Smart Structures and Systems
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    • v.18 no.4
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    • pp.643-662
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    • 2016
  • The monitoring of structural integrity of pipeline tapered thread connections is of great significance in terms of safe operation in the industry. In order to detect effectively the loosening degree of tapered thread connection, an active sensing method using piezoceramic transducers was developed based on time reversal technique in this paper. As the piezoeramic transducers can be either as actuators or sensors to generate or detect stress waves, the energy transmission for tapered thread connection was analyzed. Subsequently, the detection principle for tapered thread connection based on time reversal was introduced. Finally, the inherent relationship between the contact area and tightness degree of tapered thread connection for the pipe structural model was investigated. Seven different contact area scenarios were tested. Each scenario was created by loosening connectors ranging from 3 turns to 4.5 turns in the right tapered threads when the contact area in the left tapered threads were 4.5 turns. The experiments were separately conducted with a highly noisy environment and various excitation signal amplitudes. The results show the focused peaks based on time reversal have the monotonously rising trend with the increase of the contact areas of tapered threads within an acceptable monitoring resolution for metal pipes. Compared with the energy method, the proposed time reversal based method to monitor tapered threads loosening demonstrates to be more robust in rejecting noise in Structural Health Monitoring (SHM) applications.

Reduction Chattering Error of Reed Switch Sensor for Remote Measurement of Water Meter (Reed Switch 센서를 이용한 원격 검침용 상수도 계량기에서 Chattering 오차 감소 방안 연구)

  • Ayurzana, Odgerel;Kwon, Jong-Won;Park, Yong-Man;Koo, Sang-Jun;Kim, Hie-Sik
    • Proceedings of the KIEE Conference
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    • 2007.04a
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    • pp.377-379
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    • 2007
  • To reduce the chattering errors of reed switch sensors used for automatic remote measurement of water supply system, a reed switch sensor was analyzed and improved. The operation of reed switch sensors can be described as a mechanical contact by approximation of permanent magnet piece to generate an electrical pulse. The reed switch sensors are used in measurement application by detecting the rotational or translational displacement. To apply for flow measurement devices, the reed switch sensors should keep high reliability. They are applied for the electronic digital type of water flow meters. The reed switch sensor is just installed simply on the mechanical type flow meter. A small magnet is attached on a pointer of the water meter counter rotor. Inside the reed sensor, two steel leaf springs make mechanical contact and apart as rotation of flow meter counter. The counting electrical contact pulses can be converted as the water flow amount. The MCU sends the digital flow rate data to the server using the wireless communication network. But it occurs data difference or errors by chattering noise. The reed switch sensor contains chattering error by it self at the force equivalent position. The vibrations such as passing car near to the switch sensor installed location. In order to reduce chattering error, most system uses just software methods for example using filter and also statistical calibration methods. The chattering errors were reduced by changing leaf spring structure using mechanical hysteresis characteristics.

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Contact Surface Fatigue Life for RPG System (RPG 시스템의 접촉 피로수명)

  • Nam, Hyoung-Chul;Kwon, Soon-Man;Shin, Joong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1453-1459
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    • 2011
  • A roller pinion gear (RPG) system composed of either a pin or a roller and its conjugated cam gear can improve the gear endurance from that of a conventional gear system by reducing the sliding contact while increasing the rolling motion. In this paper, we first proposed the exact cam gear profile and the self-intersection condition obtained when the profile shift coefficient is introduced. Then, we investigated the Hertzian contact stresses and the load stress factors while the varying the shape design parameters to predict the gear surface fatigue life, which is strongly related to the gear noise and vibration at the contact patch. The results show that the pitting life can be extended significantly by increasing the profile shift coefficient.