• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.677-680
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• 2004

This study investigates the buckling evaluation of connecting rods used in the diesel engine through finite element analysis. The Rankine formula, which is modified from classical Euler‘s formula, has been widely accepted in automotive industry to evaluate the buckling of connecting rods. Apparently, this formula is most suitable for the straight and idealized rod shape, and over-simplifies the geometric complexity associated with connecting rods. The subspace iteration method in FEA is used to predict the critical buckling stress of a connecting rod with certain slenderness ratio. To create models with various slenderness ratios for shank portion in the rod, the automatic meshing preprocessor was implemented. Results from FEA were verified by the experiments, in which the embedded strain gages measured for the connecting rod running at 4000rpm. The result indicates that the buckling prediction curve through FEA and experiment is effectively different from the curve of classical Rankine formula.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2000.06a
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• pp.114-120
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• 2000

EHL analysis of connecting rod bearing is proposed which includes effects of temperature variation in lubrication film. Lubrication film temperature is treated as a time-dependent, two-dimensional variable which is averaged over the film thickness, while connecting rod big end temperature is assumed to be time-independent and three-dimensional. It is assumed that a portion of the heat generated by viscous dissipation in the lubrication Him is absorbed by the film itself, and the remainder flows into the bearing surface. Mass-conserving cavitation algorithm is applied and the effect of variable viscosity is included to solve the Reynolds equation. Simulation results of the connecting rod bearing of internal combustion engine are presented. It is shown that the temperature variation has remarkable effects on the bearing performance. It is concluded that the EHL analysis considering effects of the temperature variation is strongly recommended to predict the bearing performance of connecting rod big end On internal combustion engine.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1998.04a
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• pp.212-217
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• 1998

Reynolds equation, which describes behavior of fluid film in journal bearing, basically satisfies mass conservation. But, boundary conditions usually used with this equation, e.g. half Sommerfeld or Reynolds boundary conditions, cannot fulfill this natural law of conservation. In the case of connecting rod bearing, where applied load is dynamic and its magnitude is relatively large, such unrealistic boundary conditions have serious influence on calculation results, especially on lubricant flow rate or power dissipation which are important parameters in thermal analysis. Another important factor in the analysis of connecting rod bearing is elastic deformation of bearing support structure which is relatively flexible. In this paper, EHL analysis of connecting rod beating is performed using mass-conserving boundary condition. Elastic deformation of bearing support structure and application of mass-conserving boundary condition have significant effects on the performances of connecting rod bearing.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.2
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• pp.382-390
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• 1995

Failure of connecting rod in automotive engine may cause catastrophic situation. The corner radius at small end has an effect on stress raising. To investigate the stress distribution in connecting rod during operation, the finite element analysis was used by giving possible maximum tension and compression. Excessive sizing after forging connecting rod may result in the tensile residual stress which lower the fatigue life and cause premature failures. It was shown that when the sizing amount is too large, the location of high tensile residual stress coincide with that of high stress amplitude during operation through the elastic-plastic finite element analysis. The endurance limit moves down due to the surface finish and decarburization, which combines with the movement of resultant stress points to dangerous range. It was concluded that the precise control of sizing and enough corner radius are necessary to a reliability of connecting rod.

• Tribology and Lubricants
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• v.17 no.3
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• pp.228-235
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• 2001

EHL analysis of connecting rod bearing is proposed which includes effects of temperature variation in lubrication film. Lubrication film temperature is treated as a time-dependent, two-dimensional variable which is averaged over the film thickness, while connecting rod big end temperature is assumed to be time-independent and three-dimensional. It is assumed that a portion of the heat generated by viscous dissipation in the lubrication film is absorbed by the film itself, and the remainder flows into the bearing surface. Mass-conserving cavitation algorithm is applied and the effect of variable viscosity is included to solve the Reynolds equation. Simulation results of the connecting rod bearing in internal combustion engine are presented. It is shown that the temperature variation has remarkable effects on the bearing performance. It is concluded that the EHL analysis considering effects of the temperature variation is strongly recommended to predict the connecting rod bearing performance in internal combustion engine.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.61 no.9
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• pp.1374-1379
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• 2012

Urban rail transit tends to global grounding system in order to control ground potential rise and potential differences between electric equipments. In addition, global grounding system can discharge the large capacity surge current to the ground safely. Since some railway electric equipments are installed all section of line, the global grounding system connected with the connecting grounding wire is more effectively. However, if the fault occurred in the connecting grounding wire area, some dangerous voltage is generated. So, the installation of additional grounding rod will be required. In this study, the global grounding system is simulated using CDEGS program to analyze the divergence spacing of additional ground rod depending on dangerous electric potential characteristics. Grounding net of the each station is modelled in depending on the size of the platform, and the spacing of the connecting grounding rod are compared 50m, 100m, 250m and 400m. Simulation results considering of earth resistivity and underground condition of the connecting grounding wire, spacing of the connecting grounding rod is that less than 250m to spacing of the ground rod was appropriately confirmed.

• Journal of Computational Design and Engineering
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• v.3 no.4
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• pp.312-321
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• 2016

Dynamic behaviour of a slider-crank mechanism associated with a smart flexible connecting rod is investigated. Effect of various mechanisms' parameters including crank length, flexibility of the connecting rod and the slider's mass on the dynamic behaviour is studied. Two control schemes are proposed for elastodynamic vibration suppression of the flexible connecting rod and also obtaining a constant angular velocity for the crank. The first scheme is based on feedback linearization approach and the second one is based on a sliding mode controller. The input signals are applied by an electric motor located at the crank ground joint, and two layers of piezoelectric film bonded to the top and bottom surfaces of the connecting rod. Both of the controllers successfully suppress the vibrations of the elastic linkage.

• Journal of the KSME
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• v.20 no.6
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• pp.442-447
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• 1980

내연기관에 있어서 connecting rod는 piston에 작용하는 가스압력과 관성력을 소단부로 부터 shaft를 거쳐 대단부를 통하여 Crankshaft에 전달하는 역할을 한다. 그러므로 기관의 운제중 끊 임없이 인장, 압축, 좌굴, 굽힘등의 하중을 반복하여 받기 때문에 이것에 견딜 충분한 강성을 지해야 한다. 그러나 일반적으로 connecting rod에 작용하는 하중과, 각부분에 나타나는 응력의 해석은 간단하지 않다. 왜냐하면 행정을 수행하는 동안 크랭크의 각 위치에 대하여 가스 압력 이나 관성력이 변하고, 또한 connecting rod 자체의 형상도 복잡하게 구성되기 때문이다. 따라서 보다 계산을 간단하게 하기 위하여 여기에서는 일단 connecting rod에 작용하는 하중은 최악조 건으로서 최대발압력 및 최대관성력을 적용하기로 하고, 계산결과에 따라 취약부위에 대한 은 력을 검토하기로 한다. 특히 대단부에 있어서는 cap을 연결하는 보울트가 불리면에 작용하는 하중을 충분히 견딜 수 있어야 하므로 보울트계산 또한 중요하나 여기서는 취급치 않고, 다만 이 계산에서 구한 하중을 사용하여 VDI 2230에 의한 방법으로 계산하면 될 것이다.

• Tribology and Lubricants
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• v.12 no.3
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• pp.63-71
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• 1996

The connecting rod bearing, which is subjected to periodical dynamic loading, is an impoRant component of the reciprocating engine. In the operation of this bearing, significant parameters are the oil film thickness and the film pressure. Peak film pressures of 20-30 MPa are not uncommon. So the elastic deformation of the bearing housing can have a significant effect on the bearing performance. In this study, a numerical analysis of connecting rod bearing is investigated. Elastic deformation of the bearing housing is considered in the analysis. Separate hydrodynamic and structural analysis are coupled through a direct iterative process. It is shown that as the result of the elastic deformation of the bearing housing, the eccentricity ratio is increased, and the minimum value of the minimum film thickness and the maximum value of the maximum film pressure are decreased. The variations of rotational speed and cylinder pressure affect the minimum film thickness and the maximum film pressure variations of the connecting rod bearing.

• Transactions of Materials Processing
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• v.6 no.5
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• pp.435-445
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• 1997

In order to study the manufacturing possibility of connecting rod by direct quenching method, the difference between connecting rod by direct quenching and that by general heat treatment were investigated by observing microstructure, by measuring mechanical properties, by conducting fatigue testing, and by measuring the amount of tool wear in actual cutting. Connecting rod manufactured by direct quenching had better fatigue life than that by general heat treatment, which was due to homogeneous microstructure, and higher strength. The amount of cutting tool wear of connecting rod by direct quenching was higher than that by general heat treatment, which was due to low machinability and high toughness of tempered martensite microstructure. Therefore it will be added the study of heat treatment and cutting condition for manufacturing by direct quenching.