• 제목/요약/키워드: Condition monitoring system

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기계시스템 파손에 따른 상태진단 파라미터의 상관관계 해석에 관한 연구 (A Study on the Correlation of Condition Monitoring Parameters of Functional Machine Failures.)

  • 장래혁;강기홍;공호성;최동훈
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.252-259
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    • 2001
  • Integrated condition monitoring is required to monitor effectively the machine conditions since machine failures could not be monitored accurately by any single measurement parameter. Application of various condition monitoring techniques is therefore preferred in many cases in order to diagnosis the machine condition. However it inevitably requires lots of maintenance cost and sometimes it could be proved to over-maintenance unnecessarily. This could happen especially when one measurement parameter closely correlates to another. Therefore correlation analysis of various monitoring parameters has to be performed to improve the reliability of diagnosis. In this work, Pearson correlation coefficient was used to analyze the correlation between condition monitoring parameters of an over-loaded machine system where the vibration, wear and temperature were monitored simultaneously. The result showed that Pearson correlation coefficient could be regarded as a good measure for evaluating the availability of condition monitoring technology.

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스마트폰과 블루투스 통신을 이용한 태양광 인버터 모니터링 시스템 구현 (Implementation of the Monitoring System for Power Condition System(PCS) using a Smartphone and Bluetooth Communication)

  • 제현우;양오
    • 한국정보통신학회논문지
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    • 제16권10호
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    • pp.2185-2191
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    • 2012
  • 기존의 인버터에 대한 모니터링은 로컬컴퓨터나 웹 모니터링 등을 이용하여 모니터링을 하고 있다. 그러나 본 논문에서는 블루투스 통신을 이용하여 사용자가 편리한 위치에서 컴퓨터를 사용하지 않고도 태양광 인버터를 원격 모니터링 가능한 시스템을 구현하였다. 제안한 시스템은 인버터 프로토콜을 이용하여 인버터의 원하는 정보를 무선 통신으로 모니터링 할 수 있게 설계 하였다. 또한 태양광 인버터의 고장시 블루투스 고장이력과 시각을 기록할 수 있도록 하였다. 마지막으로 본 논문에서 제안한 시스템이 실험을 통해 좋은 성능을 보여주었고 또한 상용화의 가능성을 제시해 주었다.

배전반 설비의 온라인 모니터링 및 진단 (On-Line Condition Monitoring and Diagnostics of Distribution Equipment)

  • 윤주호;임완수;황종선;최용성;이경섭
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 하계학술대회 논문집 Vol.8
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    • pp.525-526
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    • 2007
  • Continuous on-line temperature monitoring provides the means to evaluate current condition of equipment and detect abnormality. It allows corrective measures to be taken to prevent upcoming failure. Continuous temperature monitoring and event recording provides information on the energized equipment's response to normal and emergency conditions. On-line temperature monitoring helps to coordinate equipment specifications and ratings, determine the real limits of the monitored equipment and optimize facility operations. Using wireless technique eliminates any need for special cables and wires with lower installation costs if compared to other types of online condition monitoring equipment. In addition, wireless temperature monitoring works well under difficult conditions in strategically important locations. Wireless technology for on-line condition monitoring of energized equipment is applicable both as standalone system and with an interface with power quality monitoring system.

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열처리공정의 지능형 웹 모니터링 산업용 공정제어 시스템 개발 (The Development of Industry Operation Control System using Intelligent Web Monitoring for the Heat Treatment Process)

  • 오재호;배효정;최기수;안두성
    • 동력기계공학회지
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    • 제9권4호
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    • pp.181-186
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    • 2005
  • Because of advanced control technology, Shop floor control system of various kinds of equipment and machinery need a web based remote monitoring to control process efficiently. This paper presents the development of Operation Control System. Operation Control System(OCS) is based on intelligent web monitoring, so that OCS is improved the working condition for the line of heat treatment process and the product's quality. The developed OCS is consisted of Atmega128(MCU) based on embedded system, running the data logging of the line of heat treatment process. Web monitoring system is based on CS8900 ethernet controller and TCP/IP for remote monitoring responsibility between a server and clients and controlling the progress of entire system. The developed OCS is implemented on the line of heat treatment process and shows the improvement of environment condition, product's quality and efficiency of process line.

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초전도 모터의 상태진단을 위한 데이터 신호 무선처리 기법개발 (Development of the Wireless Technique for Health Monitoring of Superconducting Motor)

  • 서경철;이민래;이준현;권영길;손명환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 추계학술대회
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    • pp.829-834
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    • 2004
  • This research is to development advanced health(condition) monitoring system of superconducting motors. Development of advanced condition monitoring systems offers the prospect of improved performance, assessment, and operation, simplified design, enhanced safety, and reduced overall cost of advanced and next generation superconducting motor. For advanced and next generation superconducting motor design, the opportunity exists to develop and implement real-time and continuous monitoring systems by integrating wireless and computational technique. Generally, condition monitoring and control of temperature is essential for managing the superconducting motor components, rotor and structures. In this research, development of advanced monitoring in low temperature and high speed operating environments offers the potential to greatly improve the control of harsh environments. In conventional method, slip rings have been used to acquire data from these sensors. However, the increase of sensors leads to vibration of the rotation axis and noise signals due to kinematics contact. In this study, the wireless data acquisition technique was employed to develop more stable monitoring system adequate for high speed rotating system.

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TENSION LEVELLER 상태감시 및 진단시스템 개발 (Development of Tension Leveller Condition Monitoring and Diagnosis System)

  • 신남호;김수광;최석욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.350-354
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    • 1995
  • The Tension Leveller of Cold Rolling Mill In POSCO performs levelling the strip in high speed line. But minor variations in operating condition of driving machines such as motor, gear box, and support bearings, a small gap-variation of supporter and strip slip by poor roll revolutions can cause serious problems in the quality of strip. In this study, firstly, A condition monitoring standard for each sensor is made through with the detail analysis of vibration and strip slip. Secondly, An automatic monitoring and diagnosing system was developed to monitor the condition of Tension Leveller, and diagnose the cause of abnormal condition. Finally, A diagnosing algorithm for abnormal condition and man-machine interface (MMI) for easy operation are developed.

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고속열차용 감속기 모니터링 시스템 개발 (Development of Condition Monitoring System for Reduction Unit of High-speed Rail)

  • 이동형;권석진;박병수;조덕영;김진우
    • 한국정밀공학회지
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    • 제30권7호
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    • pp.667-672
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    • 2013
  • This paper presents the development of a condition monitoring system that monitors the operating conditions of a reduction unit, such as the bearing temperature, gearbox vibration, and gear oil deterioration, and notifies the operator of potential problems or abnormal conditions. A series of field tests on high-speed rail and conventional lines was performed to identify the characteristics of temperature rise and vibration levels on the reduction unit during operation. The monitoring system was designed based on the proper sensor selection, measurement method, and signal analysis to optimize the interface with the operating system of high-speed trains. Application of this monitoring system to high-speed trains will play an important role in their proper maintenance and safe operation.

마모발생의 통합 분석을 통한 대형 기계 윤활 시스템의 상태진단기술 적용 (Condition Monitoring Technology for Plant Machinery system Based on Integrated Wear Monitoring)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제26회 추계학술대회
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    • pp.191-199
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    • 1997
  • Condition monitoring technology was applied for an air compressor lubricating system to achieve a proactive maintenance, which could prevent a catastrophic failure and detect root causes of the conditional failure of the system. For this work, various types of wear monitoring technology were used and compared with the results of vibration and temperature measurements. Results generally showed that every technology has a limitation to failure detection, and integrated-based condition monitoring should be performed for the best results. In this work, an idea for the implementing integrated wear monitoring was suggested and demonstrated.

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배전설비의 온라인 모니터링과 진단 기술 동향 (A Technical Trend on On-Line Condition Monitoring and Diagnostics of Power Equipments)

  • 임완수;이태우;여운철;이성길;최용성;이경섭
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.1974-1975
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    • 2007
  • Continuous temperature monitoring and event recording provides information on the energized equipment's response to normal and emergency conditions. On-line temperature monitoring helps to coordinate equipment specifications and ratings, determine the real limits of the monitored equipment and optimize facility operations. Using wireless technique eliminates any need for special cables and wires with lower installation costs if compared to other types of online condition monitoring equipment. In addition, wireless temperature monitoring works well under difficult conditions in strategically important locations. Wireless technology for on-line condition monitoring of energized equipment is applicable both as standalone system and with an interface with power quality monitoring system. The paper presents the results of wireless temperature monitoring of switchgear at a power plant over a two-year period.

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Windows NT 기반의 회전 기계 진동 모니터링 시스템 개발 (Development of Rotating Machine Vibration Condition Monitoring System based upon Windows NT)

  • 김창구;홍성호;기석호;기창두
    • 한국정밀공학회지
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    • 제17권7호
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    • pp.98-105
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    • 2000
  • In this study, we developed rotating machine vibration condition monitoring system based upon Windows NT and DSP Board. Developed system includes signal analysis module, trend monitoring and simple diagnosis using threshold value. Trend analysis and report generation are offered with database management tool which was developed in MS-ACCESS environment. Post-processor, based upon Matlab, is developed for vibration signal analysis and fault detection using statistical pattern recognition scheme based upon Bayes discrimination rule and neural networks. Concerning to Bayes discrimination rule, the developed system contains the linear discrimination rule with common covariance matrices and the quadratic discrimination rule under different covariance matrices. Also the system contains k-nearest neighbor method to directly estimate a posterior probability of each class. The result of case studies with the data acquired from Pyung-tak LNG pump and experimental setup show that the system developed in this research is very effective and useful.

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