• 제목/요약/키워드: Concrete recycling

검색결과 591건 처리시간 0.024초

전기로 제강분진의 재활용과정에서 발생되는 Fe-Clinker의 자원화에 관한 연구 (A Study on the Resource Recovery of Fe-Clinker generated in the Recycling Process of Electric Arc Furnace Dust)

  • 윤재홍;윤치현
    • 자원리싸이클링
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    • 제32권1호
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    • pp.50-59
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    • 2023
  • 전기로에서 고철(Scrap)의 용해과정에서 발생되는 분진량은 고철장입량의 약1.5%정도이며, 주로 백필터(Bag Filter)에서 포집된다. 전기로 제강분진의 주요한 구성원소인 아연(Zn)과 철(Fe)중에서 아연성분은, 제강분진에 탄소계의 환원재(코크스, 무연탄)와 석회석(C/S제어)을 첨가하여 Pellet형태로 가공한 후에 반응로(Rotary Kiln 또는 RHF)에 장입하여 환원, 휘발, 재산화의 단계적인 세부반응을 거쳐서, 60wt%Zn을 함유한 조산화아연(Crude Zinc Oxide)으로 회수된다. 한편 제강분진 중의 철(Fe)성분은, Fe-Base의 Clinker(2차부산물)라고 하는 고형물의 형태로 반응기로부터 배출된다. 기존의 Fe-Clinker의 처리방법은, 각국의 상황에 따라서 다양한 방안들이 시행되고 있는데, 대표적인 처리방법으로는 매립, 재활용(로반재, 콘크리트용 골재, 시멘트제조용 Fe-Source), 그 외에 다양한 처리방법들이 있다. 이들 방법들 중에서 매립의 경우는, 침출수에 의한 환경오염, 고가의 매립비용, Fe자원의 낭비 등의 이유로, 결코 바람직한 처리방법이라고 할 수는 없다. 그러나 Fe-Clinker중의 Fe성분을 전기로를 이용하여 직접적으로 재활용하는 방법에 대한 연구결과는 거의 찾아볼 수 없었다. 따라서 본 연구에서는 Fe-Clinker중의 Fe성분을 보다 적극적으로 회수하기 위한 방법으로서, 먼저 Fe-Clinker를 분쇄하고 이어서 비중선별과 자력선별을 순차적으로 실시하여, Fe-성분이 농축된 조분(Coarse particle, >약10㎛)과 슬래그성분을 주로 함유한 미분(Fine particle, <약10㎛)으로 분리하였다. 이렇게 분리한 조분에 탄소계 환원제(코크스, 무연탄)와 점결재(전분)를 첨가하여 단광 Clinker를 제조하여, 전기로에 고철을 장입할 때에 소량(1~3wt%)의 단광Clinker를 함께 장입하여, 단광Clinker의 첨가재(가탄재, Fe-Source, 발열재 등으로서의 역할)로서의 사용가능성을 조사하였다. 그 결과, 비록 소량이지만, 전력원단위와 생산수율이 다소 향상되는 효과를 나타내었으며, 용융금속에 대한 가탄효과도 확인할 수 있었다.

송배전관로 되메움용 순환골재의 열저항 측정 및 기존 열저항 예측 모델과의 비교 (Thermal Resistivity Measurement of Recycled Aggregates and Comparison with Conventional Prediction Model)

  • 위지혜;홍성연;최항석
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
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    • pp.199.1-199.1
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    • 2010
  • Use of recycled aggregates that are constituents of concrete or asphalt-based structures has become popular because the recycling is an eco-friendly way to overcome the depletion of natural aggregates. In order to adopt the recycled aggregates for backfilling a power transmission pipeline trench, their thermal resistivity should be low enough to prevent thermal runaway in the transmission system. In this study, a series of laboratory tests with QTM-500 and KD2 Pro was performed to measure the thermal resistivity of recycled aggregates prepared from various sources. Relationships between the thermal resistivity of recycled aggregates and the water content have been obtained with consideration of compaction effort. Similar to natural soils, the thermal resistivity of the recycled aggregates decreases with increasing the water content. In addition, this study compared the experimental data with conventional prediction models for the thermal resistivity in the literature, which suggests the availability of the recycled aggregates as backfill material substituting for natural aggregates when backfilling the power transmission pipeline trench.

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레미콘 회수수를 이용한 침강성 탄산칼슘 제조에 관한 연구 (Study on preparation of precipitated calcium carbonate using recycling water of ready-mixed Concrete)

  • 신재란;김재강;김해기;강호종
    • 한국응용과학기술학회지
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    • 제33권2호
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    • pp.232-238
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    • 2016
  • 본 연구에서는 액-액 반응에 의한 액상탄산화법을 이용하여 탄산칼슘을 제조하였다. MEA를 사용하여 습식화학수법의 셔틀메카니즘을 도입하였다. MEA 30% 수용액에 고농도 이산화탄소(A)와 배기가스(B)를 사용하여 이산화탄소를 포집하였으며, 액상탄산화과정을 통해 슬러지 mg 당 0.35 mg의 이산화탄소를 고정하였다. 최종생성물의 SEM 분석결과 탄산칼슘의 구조는 calcite가 혼합되어 있으나 대부분 구형 vaterite가 생성되었다.

포장궤도 골재용 도상자갈의 건식 블라스팅 효율 향상 연구 (Improvement of Dry-blasting Efficiency for Ballast used as Aggregate of Paved Track)

  • 이일화
    • 한국철도학회논문집
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    • 제13권1호
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    • pp.78-83
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    • 2010
  • 포장궤도에서는 프리팩 콘크리트방식으로 도싱자갈을 충전층의 골재로 활용한다. 골재의 가장 중요한 조건은 모르터와의 부착력이며 이를 위하여 표면의 불순물을 최대한 제거하여야 한다. 국내에서 개발한 포장궤도 공법에서는 기존의 수세척방식을 대체하는 친환경 건식세척기술을 개발하였다. 건식세척은 직경 0.3~0.5mm 내외로 파쇄한 경질 재료를 고압으로 분사시켜 골재 표면을 박피시키는 방식이다. 본 논문에서는 블라스팅기술의 세척 효율을 향상시키기 위한 방안으로 현재 운용중인 장비조건하에서 분사 재료 및 시간 별 골재 잔입자 함량, 염화물 함유량, LA마모율, 압축강도시험 등을 실시하여 가장 효율적인 세척 재료 및 공정을 제시하고자 하였다.

ALC 패널을 활용한 건축물 외장 커튼월에 대한 Mock-up Test 성능 평가 연구 (Performance Evaluations of Mock-up Tests for ALC Panel Curtain Wall in Building Exterior)

  • 김영호;이용수
    • 한국디지털건축인테리어학회논문집
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    • 제13권4호
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    • pp.25-32
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    • 2013
  • The green building is one of biggest factors to go the goal of energy saving and environmental conservation, reduction of energy consumption, friendly energy technology, recycling of resource, and environmental pollution reduction technology. The purpose of these green buildings realized by the energy-saving technology such as the exterior materials or curtain wall system. The curtain wall system is a element that come to insulated portions of building envelope that results in heat loss. The purpose of this paper is to carried out mock-up tests for exterior wall used in autoclaved lightweight concrete panels in green building practices. Mock-up test execute a mixed process between standard test procedure and complex test procedure based on AAMA 501(American Society for Testing and Materials) and ASTM 283, ASTM 330(American Society for Testing and Materials). In results, tests meet the requirements that grant values in steps of procedures provided on ASTM and AAMA. ALC panel is suitable for a exterior wall product to be gratified thermal cycling performance and structural capacity, deflection(H/200) and lateral displacement(H/50), for curtain walls.

순환 가열 아스팔트의 용도별 기계적성능 평가 및 경제성 분석 연구 (A Study on Mechanical Performance Evaluation and Economic Analysis by Reclaimed Hot Asphalt Pavement)

  • 문성호;가현길;이시원;박용부
    • 토지주택연구
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    • 제10권4호
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    • pp.51-59
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    • 2019
  • The government is encouraging the notice of obligatory reclaimed asphalt as a result of the economic and social positioning of green growth to reduce the amount of waste resources and to solve natural resource problems by recycling continuously generated waste resources. However, it is necessary to develop application guideline for each application to apply reclaimed asphalt to the site because quality control of the reclaimed asphalt is difficult and the specifications are ambiguous as well. Therefore, in this study, the mix design, quality test, performance test, and finite element analysis about reclaimed Asphalt Pavement were conducted to develop application guideline for reclaimed hot asphalt. The mix design was carried out for the comparative general hot mix asphalt mixture, the reclaimed hot mix asphalt mixture using the additive, and the reclaimed hot mix asphalt mixture without the additive. Indirect tensile strength and tensile strength ratio tests were used to characterize the reclaimed hot mix asphalt mixture. Using the results of dynamic modulus test and FWD test for KPRP analysis and finite element analysis, the performance life was evaluated for general pavement and pavement using recycled aggregate. Finally, the life cycle cost analysis was used to compare and analyze the economics of reclaimed asphalt concrete pavement.

폐타이어 분말을 이용한 탄성 투수성 도로포장재에 관한 연구 (Study on an Elastic and Permeable Pavement using Scrap Tire)

  • 엄준길;정경호;주강;홍영근
    • Elastomers and Composites
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    • 제33권4호
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    • pp.290-296
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    • 1998
  • 폐타이어는 현재 재활용 범위가 제한되어 있고, 매우 단순한 용도로 사용되고 있다. 본 연구에서는 이러한 폐타이어를 탄성과 투수성을 갖는 포장재로서 활용할 수 있는 지를 알아보았다. 도로포장재가 갖는 주요 인자인 압축강도 시험 결과 압축강도에 영향을 미치는 인자는 고무분말 크기, 골재 크기 및 바인더의 성질이 주요 인자임을 알 수 있었고, 또한 투수성은 골재의 크기와 분말의 크기에 의존하였다. 본 연구에서 시도된 탄성 투수성 도로 포장재는 기존의 다공성 콘크리트의 값보다 압축강도는 1.4배, 투수성은 최대 116배 향상된 결과를 나타냈다.

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Durability properties of fly ash-based geopolymer mortars with different quarry waste fillers

  • Tammam, Yosra;Uysal, Mucteba;Canpolat, Orhan
    • Computers and Concrete
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    • 제29권 5호
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    • pp.335-346
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    • 2022
  • Geopolymers are an important alternative material supporting recycling, sustainability, and waste management. Durability properties are among the most critical parameters to be investigated; in this study, the durability of manufactured geopolymer samples under the attack of 10% magnesium sulfate and 10% sodium sulfate solution was investigated. 180 cycles of freezing and thawing were also tested. The experimentally obtained results investigate the durability of geopolymer mortar prepared with fly ash (class F) and alkali activator. Three different quarry dust wastes replaced the river sand aggregate: limestone, marble, and basalt powder as fine filler aggregate in three different replacement ratios of 25%, 50%, and 75% to produce ten series of geopolymer composites. The geopolymer samples' visual appearance, weight changes, UPV, and strength properties were studied for up to 12 months at different time intervals of exposure to sulfate solutions to investigate sulfate resistance. In addition, Scanning Electron Microscopy (SEM), EDS, and XRD were used to study the microstructure of the samples. It was beneficial to include quarry waste as a filler aggregate in durability and mechanical properties. The compact matrix was demonstrated by microstructural analysis of the manufactured specimens. The geopolymer mortars immersed in sodium sulfate showed less strength reduction and deterioration than magnesium sulfate, indicating that magnesium sulfate is more aggressive than sodium sulfate. Therefore, it is concluded that using waste dust interrogation with partial replacement of river sand with fly ash-based geopolymers has satisfactory results in terms of durability properties of freeze-thaw and sulfate resistance.

Evaluation of the geogrid-various sustainable geomaterials interaction by direct shear tests

  • Bahadir Ok;Huseyin Colakoglu;Umud Dagli
    • Geomechanics and Engineering
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    • 제34권2호
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    • pp.173-186
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    • 2023
  • In order to prevent environmental pollution, initiatives to increase the sustainability of resources are supported by society. However, the performance of recycled materials does not generally match that of natural materials. This study looks into the use of geogrid to improve various types of recycled aggregates. For this purpose, five different recycled aggregates were created by recycling wastes from the construction industry. Besides, direct shear tests (DS tests) were carried out on these recycled aggregates to determine their shear strengths. Following that, a triaxial geogrid was placed in the recycled aggregates to provide reinforcement, and the DS tests were conducted on the reinforced recycled aggregates. The results of the tests were also compared to those of tests performed on natural aggregates (NA). In conclusion, it was found that the recycled aggregates have lower shear strengths than the NA. Nonetheless, when reinforced with geogrid, the shear strength of the recycled concrete aggregates (RCA) and construction and demolition wastes (CDW) exceeded that of the NA. Furthermore, the geogrid reinforcement increased the shear strength of the recycled crushed bricks (CB), though not to the level of the NA.

Contribution of local materials and the recycling of slate in the constitution of hydraulic concrete pavements

  • Tedjeddine Bendisari;Lynda A. Chaabane;Feriel Tires;Assma L. Mazouzi;Wissam Y. Bouayed;Abderrahman Lalimi;Kadid Moufek
    • Advances in materials Research
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    • 제12권4호
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    • pp.287-308
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    • 2023
  • The main objective of this article is to highlight the progress made in the development of new materials that have been gradually used by humans until today. Of course, this progress must be associated with other parameters in order to guarantee sustainable development. For this, today, it has become urgent to reduce the consumption of cement by resorting to its partial or total replacement by other similar materials in order to reduce CO2 emissions in our environment. This should certainly help to develop greener building materials. In this study, it was decided to proceed with the partial or total replacement of Portland cement type CEM II/B-L-42.5N by slate and lime that had not undergone any previous transformation. The results obtained revealed that the mortar whose substitution compared to the replacement of cement (100%) cement and sand (0/4) confers better kinetics than those of the series composed of(100%) cement and fraction rubble (0/1).