• 제목/요약/키워드: Computational design of experiment

검색결과 240건 처리시간 0.021초

모델 축소법을 이용한 타이어 인터페이싱 개발 (A Development of the Tire Interfacing Using the Reduction Method)

  • 임문수;김영배;조규종;정광용
    • 한국CDE학회논문집
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    • 제8권2호
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    • pp.109-114
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    • 2003
  • In order to develop the reduced tire modal model for analyzing a full tire model, the Craig-Bampton method is utilized in this paper. When the tire contacts the road, the Abaqus solver extracts the condensed stiffness, coupled mass and mode shape matrix about the node, which contacts the road. The Abaqus full tire model is reduced using the substructure method utilizing Craig-Bampton algorithm. Then, the extracted matrices are interfaced with the superelement, which is fed to the Nastran reduction algorithm. Eventually, the reduced tire model is verified from experiment and various reduction parameters (i.e. modal number, reduction point, etc.) are studied for the effectiveness of the proposed paper.

An approach for machining allowance optimization of complex parts with integrated structure

  • Zhang, Ying;Zhang, Dinghua;Wu, Baohai
    • Journal of Computational Design and Engineering
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    • 제2권4호
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    • pp.248-252
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    • 2015
  • Currently composite manufacturing process, such as linear friction welding plus NC machining, is the main method for the manufacturing and repairing of complex parts with integrated structure. Due to different datum position and inevitable distortion from different processes, it is important to ensure sufficient machining allowance for complex parts during the NC machining process. In this paper, a workpiece localization approach for machining allowance optimization of complex parts based on CMM inspection is developed. This technique concerns an alignment process to ensure sufficient stock allowance for the single parts as well as the whole integrated parts. The mathematical model of the constrained alignment is firstly established, and then the symmetric block solution strategy is proposed to solve the optimization model. Experiment result shows that the approach is appropriate and feasible to distribute the machining allowance for the single and whole parts for adaptive machining of complex parts.

KSUPRAMAX-O 선형의 규칙파 중 상대파고 계측에 대한 연구 (A Study on Relative Wave Elevation Measurement of KSUPRAMAX-O in Regular Waves)

  • 박동민;권용주;김건우;남현승;황승현
    • 대한조선학회논문집
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    • 제60권5호
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    • pp.305-319
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    • 2023
  • This study focuses on measuring the relative wave elevation around the KSUPRAMAX-O ship and comparing it with numerical analysis results (potential and computational fluid dynamics). The relative wave elevation is a good indicator of the pressure distribution on the ship's surface, which is affected by the ship's motion, incident waves, and distributed waves. Prior to measuring the relative wave elevation, a comparative test was conducted on resistance type, capacitance type, and ultrasonic type wave probe to measure the relative wave elevation, and it was confirmed that the resistance type wave probe was suitable for measuring the relative wave elevation. A model test was performed at low speed and design speed using resistance type wave probe and compared with the results of numerical analysis result. As for the motion response, it was confirmed that the result of experiments and the result of the numerical analysis were in good agreement. The relative wave elevation showed a similar trend between the experiment and the computational fluid dynamics, but the potential analysis result showed a difference from the experiment in design speed.

흡입성능 향상을 위한 복합가공기용 복합헤드 설계 (Design of Composite Head for Compound Processing Machine on the Improved Suction Performance)

  • 김성;최영석;김효영;김태곤;이석우;김진혁
    • 한국수소및신에너지학회논문집
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    • 제31권1호
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    • pp.144-150
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    • 2020
  • This paper presents a numerical study on the design of composite head geometry used for compound processing machine. In order to achieve an optimum composite head geometry and to explain the interactions between the different geometric configurations, three dimensional computational fluid dynamics and design of experiment methods have been applied. From the 2k factorial design results, the most important design variable was found and the performance of the composite head was improved compared to the reference model.

양정곡선 기울기를 고려한 원자로 냉각재 펌프의 수력설계 (Hydraulic Design of Reactor Coolant Pump Considering Head Curve Slope at Design Point)

  • 유일수;박무룡;윤의수
    • 한국유체기계학회 논문집
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    • 제14권1호
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    • pp.18-23
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    • 2011
  • The hydraulic part in reactor coolant pump consists of suction nozzle, impeller, diffuser, and discharge nozzle. Among them, impeller is required to be designed to satisfy performance requirements such as head, NPSHR, and head curve slope at design point. Present study is intended to suggest the preliminary design method sizing the impeller size to satisfy the design requirement particularly including head curve slope at design point. On a basis of preliminary design result, hydraulic components have been designed in detail by CFD and then manufactured in a reduced scale. Experiment in parallel with computational analysis has been executed in order to confirm the hydraulic performance. Comparison results show good agreement with design result, confirming the validity of design method suggested in this study.

극저온 가스와 MQL(minimum quantity lubrication)의 복합 분사를 위한 하이브리드 노즐 설계에 관한 전산유체역학 해석 (Analysis of computational fluid dynamics on design of nozzle for integrated cryogenic gas and MQL(minimum quantity lubrication))

  • 송기혁;신봉철;윤길상;하석재
    • Design & Manufacturing
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    • 제13권3호
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    • pp.41-47
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    • 2019
  • In conventional machining, the use of cutting fluid is essential to reduce cutting heat and to improve machining quality. However, to increase the performance of cutting fluids, various chemical components have been added. However, these chemical components during machining have a negative impact on the health of workers and cutting environment. In current machining, environment-friendly machining is conducted using MQL (minimum quantity lubrication) or cryogenic air spraying to minimize the harmful effects. In this study, the injection nozzle that can combined injecting minimum quantity lubrication(MQL) and cryogenic gas was designed and the shape optimization was performed by using computational fluid dynamics(CFD) and design of experiment(DOE). Performance verification was performed for the designed nozzle. The diameter of the sprayed fluid at a distance of 30 mm from the nozzle was analyzed to be 21 mm. It was also analyzed to lower the aerosol temperature to about 260~270K.

전산유체역학을 이용한 디젤엔진 부하시험장의 환기 개선에 관한 연구 (A Study on the Ventilation Improvement of Diesel Locomotive Engine Load Test Building using Computational Fluid Dynamics)

  • 박덕신;정병철;조영민;박병현
    • 한국대기환경학회지
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    • 제21권2호
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    • pp.227-242
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    • 2005
  • The aim of this study is to relieve the poor ventilation problem of the diesel locomotive engine load test building, located in an urban area. This paper evaluates the ventilation performances of the studied load test building based on the temperature measurement experiment and the computational fluid dynamics (CFD) during the engine load test. The temperature rise caused by the radiator blower of the building was turned out to be the main cause of disturbing the thermal conditions of the building. The indoor temperature distributions simulated by Fluent were validated with the temperature measurement results obtained from the studied building. The simulation results indicated that the comfort condition of this building was poor We suggested several remedial changes in the duct structure of this building for the improvement of the comfort conditions. In addition, a prototype drawing combining several improved design options was proposed. and then the simulation of the temperature distribution in the proposed prototype was performed. The result indicated that the indoor thermal condition of this proposed building was improved when compared with that of the current building.

Characterization of machining quality attributes based on spindle probe, coordinate measuring machine, and surface roughness data

  • Tseng, Tzu-Liang Bill;Kwon, Yongjin James
    • Journal of Computational Design and Engineering
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    • 제1권2호
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    • pp.128-139
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    • 2014
  • This study investigates the effects of machining parameters as they relate to the quality characteristics of machined features. Two most important quality characteristics are set as the dimensional accuracy and the surface roughness. Before any newly acquired machine tool is put to use for production, it is important to test the machine in a systematic way to find out how different parameter settings affect machining quality. The empirical verification was made by conducting a Design of Experiment (DOE) with 3 levels and 3 factors on a state-of-the-art Cincinnati Hawk Arrow 750 Vertical Machining Center (VMC). Data analysis revealed that the significant factor was the Hardness of the material and the significant interaction effect was the Hardness + Feed for dimensional accuracy, while the significant factor was Speed for surface roughness. Since the equally important thing is the capability of the instruments from which the quality characteristics are being measured, a comparison was made between the VMC touch probe readings and the measurements from a Mi-tutoyo coordinate measuring machine (CMM) on bore diameters. A machine mounted touch probe has gained a wide acceptance in recent years, as it is more suitable for the modern manufacturing environment. The data vindicated that the VMC touch probe has the capability that is suitable for the production environment. The test results can be incorporated in the process plan to help maintain the machining quality in the subsequent runs.

CFD 해석을 이용한 롤투롤 슬롯-다이 내부 유동 분석 및 최적화 (Analysis and Optimization on Inside Flows of Fluid in Roll-to-Roll Slot-Die Nozzle by CFD Simulation)

  • 김성용;이창우
    • 한국정밀공학회지
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    • 제33권8호
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    • pp.611-616
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    • 2016
  • Computational fluid dynamic simulation based on the ABAQUS software was conducted to observe the inside flow of slot-die nozzle. The slot-die nozzle was modeled as 3-dimensional structure and three significant parameters were determined: inlet velocity of fluid, reservoir angles, number of strips none of which have been mentioned previously in the literature. The design of experiment, full factorial analysis was performed within determined design and process levels. The simulation result shows the inlet fluid velocity is most significant factor for the flows of inside nozzle. As an interaction effect, reservoir angle is closely related with number of strip that should address when the nozzle is designed. Moreover, the optimized values of each determined parameter were obtained as 35 mm/s of inlet velocity, 3 of strip numbers, and $22^{\circ}$ of reservoir angles. Based on these parameters, the outlet velocity was obtained as 0.53% of outlet uniformity which is improved from 8.67% of nominal results.

A novel approach to predict surface roughness in machining operations using fuzzy set theory

  • Tseng, Tzu-Liang (Bill);Konada, Udayvarun;Kwon, Yongjin (James)
    • Journal of Computational Design and Engineering
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    • 제3권1호
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    • pp.1-13
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    • 2016
  • The increase of consumer needs for quality metal cutting related products with more precise tolerances and better product surface roughness has driven the metal cutting industry to continuously improve quality control of metal cutting processes. In this paper, two different approaches are discussed. First, design of experiments (DOE) is used to determine the significant factors and then fuzzy logic approach is presented for the prediction of surface roughness. The data used for the training and checking the fuzzy logic performance is derived from the experiments conducted on a CNC milling machine. In order to obtain better surface roughness, the proper sets of cutting parameters are determined before the process takes place. The factors considered for DOE in the experiment were the depth of cut, feed rate per tooth, cutting speed, tool nose radius, the use of cutting fluid and the three components of the cutting force. Finally the significant factors were used as input factors for fuzzy logic mechanism and surface roughness is predicted with empirical formula developed. Test results show good agreement between the actual process output and the predicted surface roughness.