• Title/Summary/Keyword: Compression holding time

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Microstructural Characteristics by Compression Holding Time in Semi-Solid Forging (반용융 단조에서 가압유지 시간에 의한 미세조직의 특성)

  • 최재찬;박형진;이병목
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.06a
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    • pp.174-182
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    • 1997
  • The technology of Semi-Solid Forging (SSF) has been actively developed to fabricate near-net-shape products using light and hardly formable materials. Generally, the SSF process is composed of slug heating, forming, compression -holding and ejecting step. After forming step in SSF, the slug is compressed during a certain holding time in order to be completely filled in the die cavity and be accelerated in solidification rate. The compression holding time that can affect microstructural characteristics and shape of products is important to make decision, where it is necessary to find overall heat transfer coefficient properly which has large effect on heat transfer between slug and die. This paper presents the procedure to predict compression holding time of obtaining the final shaped part with information of temperature and solid fraction for a cylindrical slug at compression holding step in closed-die compression process using heat transfer analysis considering latent heat by means of finite element method. The influence of the predicted compression holding time on microstructural characteristics of products is finally investigated by experiment.

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The Influence of Compression Holding Step on Mechanical Properties of Products in Closed-Die Compression Process for Semi-Solid Material (반융용 재료의 밀폐 압축 공정에서 가압유지 단계가 제품의 기계적 성질에 미치는 영향)

  • 최재찬;박형진;이병목
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.199-203
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    • 1995
  • The technology of Semi-Solid Forging (SSF) has been actively developed to fabricate near-net- shape products using light and hardly formable materials, the SSF process is composed of slug heating, forming, compression holding and ejecting step. After forming step in SSF, the slug is compressed during a certain holding time in order to be completely filled in the die cavity and be accelerated in solidification rate. The compression holding time that can affect mechanical properties and shape of products is important to make decision, where it is necessary to find overall hert transfer coefficeient properly which has large effect on heat transfer between slug and die. This paper presents the procedure to predict compression holding time of octaining the final shaped part with information of temperature and solid fraction for a cylindrical slug at compression hoiding step in closed-die compression process using heat transfer analysis considering latent heat by means of finite element method. The influence of the predicted compression hoiding time on mechanical properties of products is finally investigated by experiment.

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Finite Element Analysis of Compression Holding Step Considering Solidification for Semi-Solid Forging (반용융 단조에서 응고 현상을 고려한 가압유지 단계의 유한요소해석)

  • 최재찬;박형진;조해용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.597-601
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    • 1997
  • The technology of Semi-Solid Forging(SSF) has been actively developed to fabricate near-net shape products using light and hardly formable materials. Generally, the SSF process is composed of slug heating,forming,compression holding and ejecting step. After forming step in SSF, the slug is comperssed during a certain holding time in order to be completely filled in the die cavity and be accelerated in solidification rate. This paper presents the analysis of temperature,solid fraction and shrinkage at compression holding step for a cylindrical slug,then predicts the solidification time to obtain the final shaped part. Enthalpy-based finite element analysis is performed to solve the heat transfer problem considering phase change in solidification.

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Finite Element Analysis of Compression Holding step Considering Solidification for Semi-Solid Forging (반용융 단조에서 응고 현상을 고려한 가압유지 단계의 유한요소해석)

  • Park, J.C.;Park, H.J.;Cho, H.Y.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.102-108
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    • 1997
  • The technology of Semi-Solid Forging (SSF) has been actively developed to fabricate near-net- shape products using light and hardly formable materials. Generally, the SSF process is composed of slug heating, forming, compression holding and ejecting step. After forming step in SSF, the slug is compressed during a certain holding time in order to be completely filled in the die cavity and be accelerated in solidification rate. This paper presents the analysis of temperature, solid fraction and shrinkage at compression holding step for a cylindrical slug, then predicts the solidification time to obtain the final shaped part. Enthalpy-based finite element analysis is performed to solve the heat transfer problem considering phase change in solidification.

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The Mechanical Properties of Heat-Compressed Radiata Pine (Pinus radiata D.Don) - Effect of Press Temperature & Time - (열압밀화 라디에타 소나무재의 역학적 특성)

  • Hwang, Sung-Wook;Lee, Won-Hee
    • Journal of the Korean Wood Science and Technology
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    • v.39 no.4
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    • pp.303-310
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    • 2011
  • The mechanical properties of heat-compressed Radiata pine (Pinus radiata D.Don) by compression temperature and time were investigated. The compressive strength and bending strength of heat-compressed wood increased with increasing compression temperature and time. But the compressive strength and bending strength decreased with press temperature $220^{\circ}C$. It was considered due to thermal degradation during high temperature conditions. The surface hardness of heat-compressed wood increased with increasing compression temperature. However, the effect of compression time was negligible. The nail holding power was not affected by compression temperature and time.

Microstructure Evolution of Superalloy Nimonic 80A (초내열합금 Nimonic 80A의 미세조직 변화에 관한 연구)

  • Jeong H. S.;Cho J. R.;Park H. C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.174-177
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    • 2004
  • The nickel-based alloy Nimonic 80A possesses strength, and corrosion, creep and oxidation resistance at high temperature. These products are used for aerospace, marine engineering and power generation, etc. The control of forging parameters such as strain, strain rate, temperature and holding time is important because the microstructure change in hot working affects the mechanical properties. It is necessary to understand the microstructure variation evolution. The microstructure change evolution occurs by recovery, recrystallization and grain growth phenomena. The dynamic recrystallization evolution has been studied in the temperature range $950-1250^{\circ}C$ and strain rate range $0.05-5s^{-1}$ using hot compression tests. The metadynamic recrystallization and grain growth evolution has been studied in the temperature range $950-1250^{\circ}C$ and strain rate range 0.05, $5s^{-1}$, holding time range 5, 10, 100, 600 sec using hot compression tests. Modeling equations are developed to represent the flow curve, recrystallized grain size, recrystallized fraction and grain growth phenomena by various tests. Parameters of modeling equation are expressed as a function of the Zener-Hollomon parameter. The modeling equation for grain growth is expressed as a function of initial grain size and holding time.

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The Influence of Compression Step on Products for Semi-Solid Forging (반용융 단조에서 가압 단계가 제품에 미치는 영향)

  • Choi, Jae-Chan;Park, Hyung-Jin;Lee, Byung-Mok
    • Transactions of Materials Processing
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    • v.7 no.2
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    • pp.139-149
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    • 1998
  • The technology of Semi-Solid Forging(SSF) has been actively developed to fabricate near net shape products using light and hardly formable materials. Generally the SSF process is composed of slug is compressed during a certain holding time in order to completely fill the die cavity and accelerate the solidification rate. The decision of compression time is important since it can affect microstructural characteristics, mechanical properties and shape of products.. In order to determine it proper overall heat transfer coefficient between the slug and dies should be investigated. This paper presents the procedure to find the overall heat transfer coefficient between the slug and dies by nonlinear optimization of temperature and solid fraction for a cylindrical slug at compression step in closed-die semi-solid forging. In finite ele-ment heat transfer analysis release of latent heat during solidification was considered. The influence of the predicted compression time on miscrostructural characteristics mechanimcal properties and shape of products is finally investigated by experiment.

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Microstructure Prediction of Superalloy Nimonic 80A for Hot Closed Die Forging (열간 형단조 Nimonic 80A의 미세조직 변화 예측)

  • Jeong H. S.;Cho J. R.;Park H. C.;Lee S. Y.
    • Transactions of Materials Processing
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    • v.14 no.4 s.76
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    • pp.384-391
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    • 2005
  • The nickel-based alloy Nimonic 80A possesses the excellent strength, and the resistance against corrosion, creep and oxidation at high temperature. Its products are used in aerospace engineering, marine engineering and power generation, etc. Control of forging parameters such as strain, strain rate, temperature and holding time is important because change of the microstructure in hot working affects the mechanical properties. Change of the microstructure evolves by recovery, recrystallization and grain growth phenomena. The dynamic recrystallization evolution has been studied in the temperature range of $950\~1250^{\circ}C$ and strain rate range of $0.05\~5s^{-1}$ using hot compression tests. The metadynamic recrystallization and grain growth evolution has been studied in the temperature range of $950\~1250^{\circ}C$ and strain rate range $0.05,\;5s^{-1}$, holding time range of 5, 10, 100, 600 sec using hot compression tests. Modeling equations are proposed to represent the flow curve, recrystallized grain size, recrystallized fraction and grain growth phenomena by various tests. Parameters in modeling equations are expressed as a function of the Zener-Hollomon parameter. The modeling equation for grain growth is expressed as a function of the initial grain size and holding time. The modeling equations developed were combined with thermo-viscoplastic finite element modeling to predict the microstructure change evolution during hot forging process. The grain size predicted from FE simulation results is compared with results obtained in field product.

All-Optical Bit-Rate Flexible NRZ-to-RZ Conversion Using an SOA-Loop Mirror and a CW Holding Beam

  • Lee, Hyuek Jae
    • Journal of the Optical Society of Korea
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    • v.20 no.4
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    • pp.464-469
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    • 2016
  • All-optical non-return-to-zero (NRZ) -to- return-to-zero (RZ) data-format conversion has been successfully demonstrated using a semiconductor optical amplifier in a fiber-loop mirror (so-called SOA-loop mirror) with a continuous-wave (CW) holding beam. The converted RZ signal after pulse compression has been used to create a 40 Gb/s OTDM (Optical Time Division Multiplexing) signal. Here is proposed an NRZ-to-RZ conversion method without any additional optical clocks, unlike conventional methods based on optical AND logic. In addition, it has the merit of operating at various bit-rate speeds without any controlling device. Moreover, it has a simple structure, and it can be used for all-optical bit-rate-flexible clock recovery.

The Mechanical Properties of Heat-Compressed Radiata Pine (Pinus radiata D.Don) by Compression Set (열압밀화 라디에타 소나무재의 압축세트량에 따른 역학적 특성)

  • Hwang, Sung-Wook;Lee, Won-Hee
    • Journal of the Korean Wood Science and Technology
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    • v.39 no.4
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    • pp.311-317
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    • 2011
  • The mechanical properties of heat-compressed Radiata pine (Pinus radiata D.Don) by compression set were investigated. Heat-compression condition was temperature at $180^{\circ}C$ and press time for 60 minutes. The mechanical properties of heat-compressed wood increased with increasing compression set. Increase of the specific gravity has led to increase in mechanical properties. The maximum compression set of Radiata pine was investigated approximately 65%. It was almost same result with porosity 68% of Radiata pine in specific gravity 0.48.