• Title/Summary/Keyword: Composite yarn

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Microscopic Evaluation and Analysis on the Tensile Strength of Hybridized Reinforcement Filament Yarns by the Commingling Process

  • Herath, Chathura Nalendra;Kang, Bok-Choon;Hwang, Beong-Bok;Min, Kyung-Ho;Seo, Jung-Min;Lee, In-Chul;Ruchiranga, Jayasekara Vishara;Lim, Joong-Yeon
    • Advanced Composite Materials
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    • v.17 no.3
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    • pp.225-233
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    • 2008
  • The analysis in this paper is focused on the pattern of mixing of filaments over a cross-section of hybrid yarns according to different combinations of reinforcement and matrix filament yarns through microscopic view. The volume content of filament in hybrid yarn cross-section was maintained at 50% for both reinforcement and matrix, and the hybrid yarns count at 600 tex throughout the experiments. It was observed from the experiments that diameters of reinforcement and matrix filaments have strong effects particularly on the pattern of mixing of filaments over a cross-section of hybrid yarns such that the hybrid yarns with more or less equal diameters of reinforcement and matrix filaments showed considerably even distributions over the hybrid yarn cross-section. This paper also investigates the possibility of hybridizing carbon/aramid, carbon/glass and aramid/glass matrices through the commingling process. In the experiment, several process parameters were selected and they include pressure, yarn oversupply-rate and different nozzle types. As a result of these experiments, it was concluded that the hybridized materials show better performance than individual reinforced filament yarns in terms of mechanical properties. For small tensile forces, the carbon/glass/matrix combination turned out to be good enough for general purpose applications.

Fabrication and Analytical Characterization of 2-D Braided Textile Metal Matrix Composites (2-D Braided Textile 금속복합재료의 성형과 특성 해석)

  • 이상관;김효준;변준형;홍순형
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.38-41
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    • 2001
  • A new 2-D braided textile metal matrix composite was developed and characterized. The constituent materials consist of PAN type carbon fiber as reinforcements and pure aluminum as matrices. The braided preforms of different braider yarn angles were fabricated. For a fixed bundle size of 12K, three braider yarn angles was selected: $30^{\circ}$, $45^{\circ}$, and $60^{\circ}$. The braided preforms were infiltrated with pure Al by vacuum assisted squeeze casting. Through the investigation of melt pressing methods and the effects of process parameters such as applied pressure, and pouring temperature, the optimal process conditions were identified as follows: applied pressure of 60MPa, pouring temperature of $800^{\circ}C$. Using the measured geometric parameters, 3-D engineering constants of metal matrix composites have been determined from the elastic model, which utilizes the coordinate transformation and the averaging of stiffened and compliance constants based upon the volume of each reinforcement and matrix material.

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Analytical Prediction and Validation of Elastic Behavior of Carbon-Fiber-Reinforced Woven Composites (탄소섬유강화 직조복합재의 탄성 거동의 이론적 예측 및 검증)

  • Hwang, Yeon-Taek;Lim, Jae-Young;Nam, Byeung-Gun;Kim, Hak-Sung
    • Composites Research
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    • v.31 no.5
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    • pp.276-281
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    • 2018
  • In this paper, elastic behavior of woven fabric composites with various fiber yarn structure were predicted through a theoretical calculation model. A representative volume elements (RVE) that can represent the mechanical properties of the woven composites were selected and crimp angle of the weave yarn was defined by several sinusoidal functions. The effective material properties of the woven composite such as young's modulus, shear modulus and poisson's ratio was predicted by classical laminate theory (CLT). The fiber volume fractions were calculated according to the shape and pattern (plain, twill weave) of the fiber yarn, and the elastic behavior of each woven composite was obtained through a theoretical calculation model. Also, to verify the theoretical predictions, woven composite specimens of plain and twill weave were fabricated by vacuum assisted resin transfer molding (VARTM) process and then mechanical test was conducted. As a results, a good correlation between theoretical and experimental results for the elastic behavior of woven composites could be achieved.

Physical Properties of Polypropylene Blended Yarns with Yarn Counts and Blended Ratio (Polypropylene 복합방적사의 섬도와 혼용율에 따른 물성)

  • Kim, Jeong-Hwa;Lee, Jung-soon
    • Fashion & Textile Research Journal
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    • v.20 no.5
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    • pp.600-607
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    • 2018
  • Polypropylene fibers, while having many advantages such as light weight, sweat fast drying, water-repellent, drainage, thermal insulation, anti-static property has a drawback in dyeing. In recent years, the development of dyeable polypropylene fibers has expanded its value in the textile market. The purpose of this study is to fabricate composite spun yarns using polypropylene, acrylic, rayon and wool and to analyze tensile properties, uniformity characteristics, bending properties, hairiness, and surface shape according to the degree of fineness and blended ratio. The specimens consisted of 100% polypropylene spun yarn pp30, pp40 and ppa(pp/acrylic), ppr(pp/rayon), ppw(pp/wool), 5 altogether sed in this study. The results of the study are as follows. The breaking strength of polypropylene spun yarn blended with rayon and acrylic was higher than that of 100% polypropylene spun yarn. The polypropylene spun yarn is higher the fineness been shown to decrease the breaking strength and elongation. The bending properties of polypropylene spun yarns were in the order of ppa>ppr>pp40>pp30>ppw. The unevenness of ppw, ppr, and ppa was higher than pp40 and pp30. With the exception of ppw with crimp properties, pp30 and pp40 were found to have a hairiness index greater than ppr, ppa. In the microscopic photographs of polypropylene spun yarn, pp30, which had the highest hairiness index, was found to have a thick yarn and a large number of hairs, and ppw had hairs of 3 mm or more protruding elongated outwardly.

Physical Properties and Dyeability of Wool/Polyester Spun Blend Yarn and Its Fabrics Using Air Blowing and Electrostatic Spinning Technology(Cyclone) (공기분사 전기방적 기술(Cyclone)을 이용한 Wool/Polyester 혼섬사 소재의 물성 및 염색성)

  • Kim, Mikyung;Kim, Dongkwon;Jeong, Jaeseok;Jang, Bongsik
    • Textile Coloration and Finishing
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    • v.28 no.2
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    • pp.77-91
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    • 2016
  • Recently, the spun blend yarns with staple fibers and filaments are being developed in the spinning process using an air blowing and electrostatic spinning technology(cyclone) in order to enhance the soft feeling and the fine count spun blend yarn manufacturing competitiveness. In this study, the appropriate separation condition of polyester multifilament was examined according to the treatment condition of conductive agents and voltage on polyester multifilament in the newly developed cyclone spinning process. And it was investigated the physical properties and dyeability of the cyclone wool/polyester spun blend yarns and its wool composite fabrics in comparison with existing sirofil wool/polyester spun blend yarn and its fabrics. As the result, it is determined that the newly developed cyclone wool/polyester spun blend yarn applied fabrics has a superior quality level in terms of practicality.

Characterization and Prediction of Elastic Constants of Twisted Yarn Composites (Twisted Yarn 복합재료의 물성치 시험 및 탄성계수 예측)

  • 변준형;이상관;엄문광;김태원;배성우
    • Composites Research
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    • v.15 no.6
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    • pp.30-37
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    • 2002
  • A stiffness model has been proposed to predict elastic constants of twisted yam composites. The model is based upon the unit cell structure, the coordinate transformation, and the volume averaging of compliance constants for constituent materials. For the correlation of analytic results with experiments, composite samples of various yam twist angles were tested, and strength and Young's modulus under tensile, compressive, and shear loading have been obtained. The sample was fabricated by the RTM process using glass yarns and epoxy resin. The correlations of elastic constants showed relatively good agreements. The model provides the predictions of the three-dimensional engineering constants, which are valuable input data for the analytic characterization of textile composites made of twisted yam.

A Study on the Possibility of Using Fire-Retardant Working Cloth Made from Silicon Carbide (SiC) Composite Spun Yarns (Silicon Carbide (SiC) 복합방적사로부터 제조된 원단의 방화복 활용 가능성에 관한 연구)

  • Kang, Hyun-Ju;Kang, Gun-Woong;Kwon, Oh-Hoon;Kwon, Hyeon-Myoung;Hwang, Ye-Eun;Jeon, Hye-Ji;Joo, Jong-Hyun;Park, Yong-Wan
    • Science of Emotion and Sensibility
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    • v.24 no.4
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    • pp.149-156
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    • 2021
  • The mechanical properties of a woven fabric made of SiC (silicon carbide) fibers were determined in this study using the KES-FB system. The woven fabric is used in high heat settings above 1500℃. Composite spun yarns were used to create SiC fibers. By analyzing the wearing properties, we studied the prospect of using the textiles as fire-retardant work clothes. Mechanical properties determine the wearing attributes. Therefore, the tensile linearity (LT), tensile resilience (RT), and shear stiffness (G) values of the fabric varied according to the yarn type (filament or spun yarn). The thickness, weight per square meter, and density of the fabric were found to have an effect on the shear hysteresis (2HG) and compression resilience (RC) values. In terms of wearable clothing qualities, the fabric qualities of the SiC composite yarn demonstrated the highest ratio of compressive energy to thickness (WC/T), which indicates bulkiness. The fabric manufactured from SiC composite yarns passed the KFI criteria for carbonation length and cumulative flame time in the flame-retardant test. Therefore, we discovered that the material can be used as a fire-resistant work cloth.

A Study on Pretreatment and Dyeing Characteristics of High-density Two-way Elastic Knitted Fabric using CDP Yarn and PU Yarn (CDP사와 PU사를 사용한 고밀도 양방향 신축성 편물의 전처리 및 염색 특성에 관한 연구)

  • Cho, Hang Sung;Woo, Jang Chang;Lee, Beom Soo
    • Textile Coloration and Finishing
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    • v.34 no.4
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    • pp.224-233
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    • 2022
  • Recently, consumer tastes of various classes at home and abroad prefer comfortable, unadorned, and simple clothing, and the athleisure trend, which can be used freely in daily life as well as exercise, has expanded to overall clothing products. Existing materials used for athleisure are composite knitted fabrics using polyester yarn and PU yarn, which has problems due to a chronic lack of color fastness and contamination by dyes even when PU laminating is applied, making it difficult to apply various colors. There is a quality problem in which deformation of the product occurs due to lack of durability. In this study, CDP yarn(75de/72f) and PU yarn(40de) were selected to commercialize the circular knitting for athleisure using CDP yarn in order to solve the problems that occur in the dyeing and laminating process when using polyester materials. CDP yarns were used to knit into single(CP75-S) and double(CP75-D) knit and single knit were found to be suitable as athleisure fabrics. After pretreatment and treatment under various conditions, the stainability of CDP circular knitting was examined. After pretreatment and dyeing process under various conditions, the property of scouring and dyeability of CP75-S were evaluated.

Effect of Cooling Rate on Mechanical Properties of Carbon/Nylon66 Composites (카본/나일론 복합재료의 냉각속도에 따른 기계적 특성변화)

  • 홍순곤;변준형;황병선;강범수
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.122-125
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    • 2001
  • The objective of this research is to develop hybridized yarns for thermoplastic composites, and to examine tile effect of cooling rate on mechanical properties of the composites. The co-braided yarn utilizing carbon fibers as reinforcements and Nylon 66 fibers as matrix materials has been fabricated. Thermoplastic composites have been manufactured by the hot-press forming process. For the processing conditions, cooling rates of $-2.5^{\circ}C$/min and $-60^{\circ}C$/min have been considered. Three-point bending test and losipescu shear test were performed to investigate the effect of the cooling rate and the surface treatment of carbon fibers. SEM photographs were used to investigate the fracture surfaces of the tested samples. The cooling rate of $-60^{\circ}C$/min resulted in the higher strength and elastic modulus for bending and shear tests. The composites of the epoxy-sized carbon fibers showed the lowest strength due to the degradation of the sizing material during the thermoforming process.

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Effect of Hollow Composite Yarn Characteristics to the Comfort Property of Fabrics for High Emotional Garment (중공 복합사 특성이 고감성 의류용 직물의 쾌적성에 미치는 영향)

  • Kim, Hyun-Ah
    • Science of Emotion and Sensibility
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    • v.17 no.4
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    • pp.71-78
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    • 2014
  • Composite draw textured yarns(DTY) and air jet textured yarns(ATY) with hollow PET filament have been used for making high emotional fabrics including light weight sports wear garments. This study investigated effect of hollow composite yarns and fabric structural parameters to the comfort properties related to the moisture and thermal transport phenomena for the composite fabrics made of DTY and ATY with hollow PET filament. Wicking property of hollow composite fabric was superior at the high pore size fabric and was not influenced by fabric cover factor. Wicking property of the fabric with ATY was better than that of the fabric with DTY. On the other hand, drying rate of fine pore sized fabric was shorter than that of large pore sized fabric and drying rate of high multi yarn fabric with low cover factor and small pore size was superior than that of hollow composite fabric. The pore size of the fabric was dominant factor in the air permeability and thermal conductivity of hollow composite fabric. High pore sized fabric showed high air permeability and thermal conductivity of hollow composite fabric was nonlinearly inversely proportional to pore size of the fabric.