• Title/Summary/Keyword: Composite vessel

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A Study on the Optimal Design of Laminate for CNG composite vessel using ANSYS RSM (ANSYS RSM을 이용한 CNG차량 용기 필라멘트 와인딩 적층판 최적설계에 관한 연구)

  • Kim, Eui-Soo
    • Journal of the Korean Institute of Gas
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    • v.13 no.4
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    • pp.15-21
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    • 2009
  • The fiber reinforced composite material is widely used in the multi-industrial field where the weight reduction of the infrastructure is demanded because of their high specific modulus and specific strength. Pressure vessels using this composite material have two main merits which are to cut down energy by reducing weight and to have long-term life due to corrosion resistance. In this paper, we developed optimal design module of laminate for CNG composite pressure vessel winding E-glass/epoxy based on Von-Mises yield criterion, Tsai-Hill theory and stress ratio using finite element method and ANSYS RSM(Response Surface Method).

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An Empirical Study on the Bursting Properties According to Heat Treatment Condition of the CNG Pressure Vessel (CNG압력용기의 열처리 조건별 파열 특성에 관한 실증적 연구)

  • Kim, Eui Soo
    • Journal of the Korean Society of Safety
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    • v.32 no.5
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    • pp.1-7
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    • 2017
  • Forensic Engineering is the art and science of professionals qualified to serve as engineering experts in courts of law or in arbitration proceedings. Buses using compressed natural gas (CNG) trend to be extended in use internationally as optimal counterplan for reducing discharge gas of light oil due to high concern about environment. However, CNG buses is equipped with composite pressure vessels (CPVs); since the CPVs contain compressed natural gas, the risks in the case of accident is very high. In this study, the bursting test for the pressure vessel depending on the heat treatment conditions of the vessel in which the actual ruptured accident occurred, after the bursting test, the fracture pattern analysis had performed. The mechanical materials properties test using Instrumented Indentation Test had performed to confirm the mechanical properties for each heat treatment cases. Also, the fractography analysis and metallographic analysis had performed to find out the difference of each heat treatment case. By comparing normal vessel with abnormal vessel which have defect of heat treatment conditions in term of the bursting patterns and characteristics of containers using various forensic engineering methods, especially, it is possible to understand how important the heat treatment process is in the high pressure vessel unlike any product.

A Study on the Structural Analysis with Geometry Design for Dome of a Composite Pressure Vessel (복합재 압력용기의 돔형상 설계에 따른 구조 해석)

  • Kim, Minsik;Bae, Joochan;Kim, Donggeon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.825-831
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    • 2017
  • In this study, we perform the design of dome geometry for the composite pressure vessel with applying the equation of Fulton and Vasiliev considering external load(thrusts). Variables of the dome geometry are opening radius ratio(${\rho}_0$) from 0.1 to 0.5 and thrust level from 40kN to 200kN. We conduct Finite Element Analysis(FEA) by using ABAQUS. As a result, the strain of the composite pressure vessel has shown strain gradient from inner to outer of dome surface. And the strain gradient may cause crack of resin inside the composite laminate. Strain gradient of Fulton dome is monotonously decreased as the ${\rho}_0$ increases, but the strain gradient of Vasiliev dome bas shown some different trend. when ${\rho}_0{\leq}0.1$, strain gradient of Fulton's is higher than Vasiliev's. But when 0.1<${\rho}_0$<0.35, strain gradient of Vasiliev's becomes higher than Fulton's. And in the case of $0.35{\leq}{\rho}_0$, strain gradient of Vasiliev's is higher than Fulton's. So the Vasiliev dome is more effective in ${\rho}_0{\leq}0.1$ condition and Fulton dome is more effective in $0.35{\leq}{\rho}_0$ condition. So, it's important for dome design to consider the crack of resin cause of the strain gradient.

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Dome Shape Design and Performance Evaluation of Composite Pressure Vessel (복합재 압력용기의 돔 형상 설계 및 성능 평가)

  • Hwang, Tae-Kyung;Park, Jae-Beom;Kim, Hyoung-Geun;Doh, Young-Dae;Moon, Soon-Il
    • Composites Research
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    • v.20 no.4
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    • pp.31-41
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    • 2007
  • Dome shape design methods of Filament Winding (FW) composite pressure vessel, which can suggest various dome contour according to the external loading conditions, were investigated analytically and numerically. The performance indices(PV/W) of the pressure vessels with same cylinder radius and boss opening but different dome shape were evaluated by finite element analysis under the internal pressure loading condition. The analysis results showed that as the dome shape becomes flat, the performance index decreases significantly due to the reduced burst pressure. Especially, for the case of the high value of the parameter ro, the ratio between the radii of the cylinder part and the boss opening, the flat dome is disadvantageous in the aspect of the weight reduction, and additional reinforcing dome design technique should be required to increase the burst pressure. For example, above ro=0.54 condition, the dome shape change according to the loading condition could cause the low burst pressure and increase of composite weight in dome region and is not recommendable except for the special case that maximum inner volume or sufficient space between skirt and dome is the primary design objective. However, at ro=0.35, the dome shape change brings not so significant differences in the performance of FW vessel.

Autofrettage effects on strength and deformation of fiber reinforced pressure vessel

  • Wang, X.;Chen, X.
    • Structural Engineering and Mechanics
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    • v.27 no.3
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    • pp.277-292
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    • 2007
  • Based on the composite finite element simulation and a series of hydrostatic pressure and burst tests, autofrettage effects on strength and deformation of fiber reinforced pressure vessel with metallic liners have been studied in the paper (autofrettage: during the course of one pressure taking effect, the increasing internal stress in metallic liner can surpass the yielding point and the plastic deformation will happen, which result in that when there is no internal pressure, there are press stress in liner while tensile stress in fiber lamination). By making use of a composite finite element Ansys code and a series of experiments, the autofrettage pressure is determined in order to make the aluminium liner be totally in elastic state, under given hydrostatic test pressure. The stress intensity factors of the longitudinal crack in aluminum liner end under internal pressure and thermal loads have been computed and analyzed before and after the autofrettage processing. Through numerical calculation and experiment investigations, it is found that a correct choice for autofrettage pressure can improve the gas-tightness and fatigue strength of FRP vessel.

Stress Analysis and Structural Design of FRP Pressure Vessel (복합재료 압력용기의 응력해서 및 구조설계)

  • Yun, Gwang-Jun;Kim, Tae-Uk;Jeon, Ui-Jin
    • 한국기계연구소 소보
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    • s.20
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    • pp.49-55
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    • 1990
  • Filament-Wound composite pressure vessels offer significant weight saving over the conventional metal pressure vessels. S-2 glass/epoxy pressure vessel was designed, fabricated and tested. It was considered, in the analysis that the matrix and the metal liner of FRP pressure vessel shared the internal pressure. The thicknesses of hoop and helical layers were determinded by the computer program developed for the design of FRP/Metal structural pressure vessel. The computer program increased the structural efficiency about 14% comparing with the netting analysis. The experimental measurement on the deformation by internal pressure agrees with the theoretical analysis within the accuracy of 5%.

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Spectrum analysis of the FBG sensor signal and location determination of FBG sensor into the $H_2$ pressure vessel (해석적인 기법을 통한 FBG 센서의 스펙트럼 분석 및 수소고압용기의 센서 삽입위치 결정)

  • Park, S.O.;Kim, C.U.;Park, J.S.;Kim, C.G.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.25-28
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    • 2005
  • The optical fiber is known for the proper sensor which can accomplish the structural health monitoring, Fiber Bragg Grating sensors are being studied more than any other fiber optic sensors due to good multiplexing capabilities. But because the signal stability of FBG sensors can be influenced by the strain gradient, it needs to analyze signal of FBG sensors. Particularly acoording to strain gradient induced by structural geometry or cracks, the spectrum peak of the FBG sensor signal can be split easily. In this paper, the spectrum analysis of the FBG sensor signal was performed and the region of embedment of FBG sensors was determined in $H_2$ pressure vessel by numerical method.

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A Forensic Engineering Study on Bursting Accident of Composite Pressure Vessel in CNG Bus (CNG버스 복합재 압력용기 파열사고에 관한 법공학적 연구)

  • Kim, Eui-Soo;Kim, Jin-Pyo;Park, Nam-Kyu;Kim, Youn-Hoi
    • Journal of the Korean Society of Safety
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    • v.23 no.5
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    • pp.15-21
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    • 2008
  • The bus using compressed natural gas(CNG) trend to be extended in use internationally as optimal counter-plan for reducing discharge gas of light oil due to high concern about environment. But, Composit pressure vessels(CPV) to be equipped with CNG bus is always involved in the point that safety accidents happen due to having compressed natural gas. In this report, we analysis the cause of CPV bursting accident by reviewing design and manufacture factor and suggest preventive measure through this case.

Development of Type 4 Composite Pressure Vessel by using PET Liner for Self-contained Breathing Apparatus (PET 라이너를 적용한 공기호흡기용 타입 복합재료 4 압력용기 개발)

  • Cho, Sung-Min;Lee, Seung-kuk;Cho, Min-sik;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.164-169
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    • 2018
  • In this study, we solved the human hazard problem of aluminum liner by applying plastic PET liner which is widely used as a material for food and beverage containers in the market. In order to reinforce dome area by using low strength / high elongation plastic liner, The aluminum boss was covered on the plastic liner surface. In order to predict the performance of the developed product, the structural analysis was carried out by applying the three - dimensional laminated solid element, and the soundness of the product was verified through the prototype performance test.

A Study of Structural Strength Characteristics for Application of Carbon Composites in Fishing Vessel Hull (어선 선체의 탄소섬유복합재 적용을 위한 구조 강도 특성 연구)

  • Hae-Soo Lee;Hyung-Won Lee;Seung-June Choi;Myung-Jun Oh
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.3
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    • pp.69-77
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    • 2023
  • Recently, carbon composites have been applied to various fields. However, carbon composites have not been applied to the fishing vessel field due to its structure standards centered on glass composites. In this study, a structural strength evaluation study was conducted for the application of carbon composites in the fishing vessel field. Hull minimum thickness verification test and hull joint verification test were conducted. Compared to glass composites, the verification was based on equivalent or better performance. The results show that carbon composites can reduce the weight by 20% compared to glass composites. For hull joints, it was necessary to increase the thickness of the joint seam by the thickness of the hull to apply carbon composite. Through this study, a standard for the application of carbon composites to fishing vessel can be established.