• Title/Summary/Keyword: Composite design

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Basic Design of Composite Wing Box for Light Aircraft (소형 항공기 복합재 주익 구조의 기본 설계)

  • Park, Sang-Yoon;Doh, Hyun-Il;Hwang, Myoung-Sin;Eun, Hee-Bong;Choi, Won-Jong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.3
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    • pp.74-81
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    • 2004
  • In this study preliminary structural design has been performed to develop an all composite wing box for experimental aircraft(classified in FAR Part 21). Considerations on composite materials and their manufacturing process were taken into account throughout the design phase. Aerodynamic loads were estimated by using Shrenk method(NACA TM No 948) and FAR Part 23 Appendix A. The structural layout has been determined to carry effectively the critical loads and to maximize the benefit of composite structure. Maximum strain failure allowable and first ply failure criteria were applied for the sizing of major structural members. Finally, the designed composite wing box structure is presented in the form of drawings, which include material specifications, stacking sequences and joint design.

The Manufacturing Technology of TTX Composite Train Carbody Using a Autoclave Molding Process (오토클레이브 성형기법에 의한 TTX 복합재 차체 제작 기술)

  • Shin, Kwang-Bok;Ryu, Bong-Jo;Lee, Sang-Jin;Jung, Jong-Cheol;Cho, Se-Hyun;Kim, Jung-Seok
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.207-211
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    • 2005
  • The Korean Tilting Train eXpress (TTX) with service speed of 180km/h have been developing using hybrid design concept combined with a sandwich composite structure for the carbody and stainless steel structure for the underframe to match the challenging demands with respect to cost efficient lightweight design for railway carriage structures. The sandwich composite structure was used to minimize the weight of the carbody, while the metal underframe was used to modify the design easily and to keep the strength of underframe for the installation of the electrical equipments. The sandwich composite structure was 23 meters long, 3 meters wide and 2.7 meters high, and cured as one body in a large autoclave equipment with the length of 30 meters and the diameter of 5 meters. The joint part between the carbody structure made of sandwich composites and the metal underframe was joined by the proposed design.

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Structural design of steel fibre reinforced concrete in-filled steel circular columns

  • Eltobgy, Hanan H.
    • Steel and Composite Structures
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    • v.14 no.3
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    • pp.267-282
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    • 2013
  • This paper presents the behavior and design of axially loaded normal and steel fiber reinforced concrete in-filled steel tube (SFRCFT) columns, to examine the contribution of steel fibers on the compressive strength of the composite columns. Non-linear finite element analysis model (FEA) using ANSYS software has been developed and used in the analysis. The confinement effect provided by the steel tube is considered in the analysis. Comparisons of the analytical model results, along with other available experimental outputs from literature have been done to verify the structural model. The compressive strength and stiffness of SFRC composite columns were discussed, and the interpretation of the FEA model results has indicated that, the use of SFRC as infill material has a considerable effect on the strength and stiffness of the composite column. The analytical model results were compared with the existing design methods of composite columns - (EC4, AISC/LRFD and the Egyptian code of Practice for Steel Construction, ECPSC/LRFD). The comparison indicated that, the results of the FEA model were evaluated to an acceptable limit of accuracy. The code design equations were modified to introduce the steel fiber effect and compared with the results of the FEA model for verification.

Resin Flow Analysis of RTM Manufacturing Method for Design of Composite Fluid Storage Tank Structure (복합재료 유체 저장 탱크 구조 설계를 위한 RTM 공법 수지 유동 해석)

  • Park, Hyunbum
    • Journal of Aerospace System Engineering
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    • v.13 no.1
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    • pp.69-76
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    • 2019
  • In this study, resin flow analysis of resin transfer moulding (RTM) method was performed for mould design of composite structure. The target composite structure was a tank used for fluid storage. Natural c fiber composite was adopted for composite structural design of the fluid storage tank. RTM was adopted for manufacturing of the tank using natural fiber composites. Resin flow analysis was performed to find the proper RTM conditions of the tank. The resin flow analysis was performed using the commercial FEM flow simulation software. After repeated analysis while changing the location of resin inlet and outlet, the proper resin filling time and pattern were found.

Seismic Performance Evaluation of SRC Composite Column using Direct Displacement Based Design Method (직접변위기반 설계법에 의한 SRC 합성기둥의 내진성능평가)

  • Jung, In-Kju;Park, Soon-Eung;Kim, Dong-Hyuk
    • Journal of Korean Association for Spatial Structures
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    • v.12 no.3
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    • pp.63-70
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    • 2012
  • In this study, the displacement-based design concept, the performance by the existing reinforced concerte column and steel reinforced concrete composite column for SRC purchased the maximum design ground acceleration improvement compared to the performance design. SRC have several advantages such as strength enhancement and high ductility. H-beam or steel tubes were used for embedded elements of the SRC composite columns. SRC cross-section for the P-M diagram and analysis on the nominal bending monent SRC designed for composite columns for disparity estimation is presented to the displacement-based seismic design. Performance improvement of the performance-based design performance targets for the design seismic displacement and design criteria for the direct displacement-based design methods and to improve the seismic performance due to the displacement coefficient method is proposed to design. SRC compared with the RC column designed to improve the performance and displacement ductility ratio displacement results in the performance design results showed significantly improved performance.

Six Sigma Robust Design of Composite Hand for LCD Glass Transfer Robot (LCD 유리 이송용 복합재료 로봇 핸드의 식스 시그마 강건설계)

  • Nam Hyunwook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.455-461
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    • 2005
  • This research studied robust design of composite hand for LTR (LCD glass Transfer Robot). $1^{st}$ DOE (Design of Experiment) was conducted to find out vital few Xs. 108 experiments were performed and their results were statistically analyzed. Pareto chart analysis shows that the geometric parameters (height and width of composite beam) are more important than material parameters $(E_{1},\;E_{2})$ or stacking sequence angle. Also, the stacking sequence of mid-layer is more important than that of outer-layer. The main effect plots shows that the maximum deflection of LTR hand is minimized with increasing height, width of beam and layer thickness. $2^{nd}$ DOE was conducted to obtain RSM (Response Surface Method) equation. 25 experiments were conducted. The CCD (Central Composite Design) technique with four factors was used. The coefficient of determination $(R^{2})$ for the calculated RSM equation was 0.989. Optimum design was conducted using the RSM equation. Multi-island genetic algorithm was used to optimum design. Optimum values for beam height, beam width, layer thickness and beam length were 24.9mm, 186.6mnL 0.15mm and 2402.4mm respectively. An approximate value of 0.77mm in deflection was expected to be a maximum under the optimum conditions. Six sigma robust design was conducted to find out guideline for control range of design parameter. To acquire six sigma level reliability, the standard deviation of design parameter should be con trolled within $2{\%}$ of average design value

Hybrid Vibration Control of Smart Laminated Composite Beams using Piezoelectric and Viscoelastic Material

  • Kang, Young-Kyu
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.37-42
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    • 2003
  • Active control of flexural vibrations of smart laminated composite beams has been carried out using piezoceramic sensor/actuator and viscoelastic material. The beams with passive constrained layer damping have been analyzed by formulating the equations of motion through the use of extended Hamilton's principle. The dynamic characteristics such as damping ratio and modal damping of the beam are calculated for various fiber orientations by means of iterative complex eigensolution method. This paper addresses a design strategy of laminated composite under flexural vibrations to design structure with maximum possible damping capacity.

Development of Design Program for Composite Pressure Vessel Type-4 (복합재료 압려용기 Type-4 설계 프로그램 개발)

  • Lee Ho Yong;Joe Chee Ryong
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.224-227
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    • 2004
  • A computer program for composite pressure vtlssel design is developed. In-puts are : material-property(young's modulus, shear modulus, tensile strength, poisson's ratio, density), operating pressure, burst pressure, liner thickness, boss diameter, boss weight and number of helical angles. Out-puts are; thickness of each layer, weight of the vessel, dimension of the vessel, inner volume, dome-shape and helical winding angle. Also filament winding angles can be selected various kinds of utilizing virtual boss diameter.

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Design Method of Large-Scale Concrete-Steel Composite Drilled Shafts (대구경 합성강관말뚝 설계 기법에 관한 연구)

  • Choi, Kyu-Yong;Yang, Jong-Ho;Choi, Seok-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.299-302
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    • 2005
  • Generally, steel-concrete composite structures are considered very useful and powerful to resist external axial and flexural load due to its elevated capacity originated from composite action. This usefulness of composite structures can be applied to the drilled shafts of marine bridges that require large-scale such as entire pile-column system. As the basic study of this application, several design codes are analyzed and compared in this research.

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Design Development Test for Composite Wind Turbine Blade (풍력발전기용 복합재 윈드터빈 블레이드의 설계 개발 시험)

  • Lee Chung-Hun;Jung Sung-Hoon;Park Ji-Sang;Kim Tae-Wook
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.22-25
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    • 2004
  • This paper describes method and procedure for DDT (Design Development Test) of composite wind turbine blade composites. The test type of DDT is bending test, such as cantilever beam, based on the rated wind speed of wind power generation system. DDT was carried out in order to compare with the result of FEM analysis, characterize structural stability, verify manufacturing process and review test method of full scale blade.

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