• 제목/요약/키워드: Composite ceramic

검색결과 1,363건 처리시간 0.028초

연속 롤투롤 공정을 이용한 80 나노 이하의 3층 구조 필름 제조 및 특성 (Characteristics of sub-80 nm three-layered film manufactured by continuous roll-to-roll processes)

  • 김남일;김극태
    • 한국결정성장학회지
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    • 제33권5호
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    • pp.191-195
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    • 2023
  • 핸드폰 Backcover에 적용한 3층 나노코팅 필름을 롤투롤(roll-to-roll) 연속 공정을 통하여 제조하였다. 세라믹/금속/세라믹 3층 구조의 코팅층을 도입함으로써 금속 고유의 반사 특성을 유지하면서 전기적으로는 절연 특성을 유지하였다. 길이와 폭이 각각 1500 nm, 500 nm인 대면적 PET 필름 위에 도입된 복합 코팅층의 두께는 60 nm 이하를 보였고 모든 영역에서 균일한 두께를 유지하고 있음을 확인하였다. 나노코팅 필름의 파장대(240~1600 nm)에 따른 투과율은 파장이 증가함에 따라 투과율 역시 점차 증가하고 있으며, 적외선 영역인 1,000 nm에서 약 48 %, 가시광선 영역에 해당하는 550 nm에서는 약 35.5 %의 투과율을 보였다. 이는 코팅된 Backcover의 요구 수준(< 40 %)에 부합한다.

Carbon nanotube-biomorphic composites and filter application: A Review

  • Jung Gyu Park;Se Young Kim;Insub Han;Ik Jin Kim
    • Journal of Ceramic Processing Research
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    • 제21권2호
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    • pp.170-191
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    • 2020
  • As interest in environmental pollution has increased, research in the field of filtration has been concentrated. While various types of filters have been developed, research on nanomaterial filtration has been limited. Since then, the development of new materials such as carbon nanotubes (CNTs) has accelerated the study of new filters. Especially, CNTs have been among the most attractive materials ever synthesized for the development of nano-technologies. However, there are fundamental technical problems to be solved the development of new CNT composites. One of these problems is the development of a CNTs filter with excellent adsorption behavior and a filter that is capable of filtering a specific substance. In addition, it is necessary to develop a technology to increase the uniform distribution of CNTs, and to reduce the high processing cost of CNT composite production. In general, the chemical pathways for the production of CNTs include hydrocarbon gases, such as methane (CH4) and acetylene (C2H2), through metal nanoparticle catalysts. However, nano-metal particles have a strong coagulation phenomenon at high temperature by catalytic chemical vapor deposition (CCVD) method. In this review, attempts were made by applying three different reaction techniques to form CNTs on biomorphic carbon materials (BCM) coated with catalyst materials to control the shape and size of CNTs. Hierarchical carbon substrates with pore size of 100 ~ 300 ㎛ were developed using carbonization reaction. Linde type A (LTA) zeolite, silicalite-1, and mesoporous SiO2 template crystals were simultaneously synthesized and coated on the BCM by an in-situ hydrothermal process to synthesize high-yield CNTs composites.

소결윅 히트파이프의 제작 및 작동성능 (Manufacturing and Operating Performance of the Heat Pipe with Sintered Wick)

  • 윤호경;문석환;고상춘;황건;최태구
    • 대한기계학회논문집B
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    • 제26권9호
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    • pp.1260-1266
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    • 2002
  • In this study, to make an excellent heat pipe, the manufacturing technology of a sintered wick was investigated. Making a sintered wick is known to be very difficult but it has many advantages. For example, the porosity and pore size can be controlled and the capillary force is great. The mixture of copper and pore former powder was used as a wick material and ceramic-coated stainless steel was used as a mandrel which is necessary for vapor flow. To analyze the feature of the manufactured wick, not only porosity and pore size were measured but also the sintered structure was observed. A heat pipe with sintered wick was manufactured and the performance test of the heat pipe was performed in order to review cooling performance. The performance test results for the 4mm diameter heat pipe with the sintered wick shows the stability since the temperature difference between a evaporator and a condenser of the heat pipe is less than 4.4$^{\circ}C$, and thermal resistance is less than 0.7$^{\circ}C$/W, In the meantime the composite wick that is composed with sintered and woven wire was also examined. The heat transfer limit of the heat pipe with composite wick was enhanced about 51%~60% compare to the one with sintered wick.

장골의 복합유리피판 이식 후 두 개의 타이타늄 금속판을 이용한 공여부의 심미적 재건 (ESTHETIC RECONSTRUCTION OF ILIAC CREST DONOR DEFECT WITH TWO TITANIUM PLATES AFTER HARVESTING A DCIA COMPOSITE FREE FLAP)

  • 김성민;인연수;김지혁;박영욱
    • Maxillofacial Plastic and Reconstructive Surgery
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    • 제28권6호
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    • pp.586-589
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    • 2006
  • Deep circumflex iliac artery (DCIA) flap can be harvested as a composite free flap and is often used to adequately reconstruct wide mandibular defects. However, the harvesting of this DCIA flap can result in severe osseous defect of the donor site causing a morphologic defect in the iliac crest. To reconstruct this defect of the iliac donor site, several innovative techniques using bioactive ceramic spacers, autogenous rib bone, polylactic acid mesh, or titanium plates have been introduced. Nonetheless, these methods have not been widely used due to high cost, secondary donor site morbidity, difficulty of use, and postoperative dissatisfaction. We used two titanium plates to reconstruct the donor iliac site defect at the harvesting time of primary DCIA flap surgery in the 30-year old female with an ameloblastoma in the left mandible. Postoperatively, both iliac sites were relatively balanced and there were few complications. At the 2 years follow-up, there were no specific abnormal radiographic findings and the patient was very satisfied with her esthetic iliac contouring. In our report, we evaluate the effect of two titanium plates on the reconstruction of the iliac donor site in the aspects of esthetics and usefulness. This technique has many advantages, such as reduced cost, simplicity, decreased postoperative pain or discomfort, and improved bilateral balance of both anterior iliac crest contours, especially in young female patients.

4절점 준적합 쉘 요소를 이용한 점진기능재료(FGM) 판과 쉘의 구조적 안정 및 진동 연구 (A Study of Structural Stability and Dynamics for Functionally Graded Material Plates and Shells using a 4-node Quasi-conforming Shell Element)

  • 한성천;이창수;김기동;박원태
    • 한국방재학회 논문집
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    • 제7권5호
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    • pp.47-60
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    • 2007
  • 본 논문에서는 전단변형률과 회전관성을 고려한 준적합 쉘 요소를 이용한 점진기능재료 판과 쉘의 고유진동수와 좌굴하중을 연구하였다. S 형상 함수를 이용한 세라믹과 금속의체적요소의 변화에 따른 점진기능재료 판과 쉘의 고유치 문제를 연구하였다. 점진기능재료 쉘 요소의 면내 강성, 휨 강성 및 전단 강성의 수식은 등질 요소보다 복잡한 재료의 성질들로 결합되어 있다. 유한요소의 수치적 결과를 검정하기 위해 1차 전단변형 이론에 의한 직사각형 판의 Wavier해를 제시하였다. 적층복합 구조 및 S 형상 점진기능재료 구조의 수치해석해는 Navier의 해로 검증하였으며, S 형상 점진기능재료 구조물의 다양한 예제를 제시하였다. 해석결과는 Navier의 이론해와 아주 잘 일치함을 알 수 있었다.

액장 소결에 의한 $\beta-SiC-ZrB_2$ 복합체의 제조와 특성 (Properties and Manufacture of the $\beta-SiC-ZrB_2$ Composited Densified by Liquid-Phase Sintering.)

  • 신용덕;주진영
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제48권2호
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    • pp.92-97
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    • 1999
  • The mechanical and electrical properties of the hot-pressed and annealed $\beta-Sic$+39vol.%$ZrB_2$ electroconductive ceramic composites were investigated as a function of the liquid forming additives of $Al_2O_3+Y_2O_3(6:4wt%)$. In this microstructures, no reactions and elongated $\alpha$-SiC grains with equiaxed $ZrB_2$, gains were observed between $\beta-SiC$ and $ZrB_2$, and the relative density was over 97.6% of the theoretical density. Phase analysis of the composites by XRD revealedmostly of $\alpha$-SiC(6H, 4H), $ZrB_2$, and weakly $\beta-SiC$(15R) phase. The fracture toughness decreased with increasing $Al_2O_3+Y_2O_3$ contents and showed the highest of $6.37MPa.m^{\fraction ane-half}$ for composite added with 4wt% $Al_2O_3+Y_2O_3$ additives at room temperature. The electrical resistivity increased with increasing $Al_2O_3+Y_2O_3$contents and showed the lowest of $1.51\times10^{-4}\Omega.cm$ for composite added with $Al_2O_3+Y_2O_3$ additives at $25^{\circ}C$. This reason is the increasing tendency of pore formation according to amount of liquid forming additives $Al_2O_3+Y_2O_3$. The electrical resistivity of the composites was all positive temperature coefficient resistance(PTCR) against temperature up to $700^{\circ}C$.

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$Al_2O_3/ZrO_2$복합체의 기계적 물성 및 파괴거동 (Mechanical Properties and Failure Analysis of $Al_2O_3/ZrO_2$ Composites)

  • 홍기곤;한동빈
    • 한국재료학회지
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    • 제2권3호
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    • pp.172-179
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    • 1992
  • $Al_2O_3/ZrO_2$복합분말에 상릉분말을 침가하여 상압소결법으로 $Al_2O_3/ZrO_2$복합체를 제조한 후, 밀도, 강도, 경도 및 파괴인성등의 물성을 측정하였으며 미세구조 및 파괴단면도 관찰하였다. 상용분말의 침가량이 중량비로 50%이하인 경우에는 평균 꺽임 강도가 640 MPa정도로 거의 변화가 없었으며, 50%이상 첨가된 경우에는 강도가 저하되었는데, 이는 미세조직과 관계가 있는 것으로 생각된다. 또한 파괴인성(4.3-5.3 $Mpam^{1/2}$)값은 상용분말 첨가량에 비례하여 증가하였다. 파괴단면 관찰결과 파괴원인으로는 가공에서 생기는 표면 결함, $ZrO_2$ agglomeration에 의한 crack-like void 및 $Al_2O_3/ZrO_2$ nano복합체 분말과 상용분말간의 소결성 차이에서 생기는 계면 분리등이 관찰되었는데, nano 복합 분말만을 사용한 소결체에서는 가공에 의한 표면 결함만이 파괴원으로 작용하였다. 또한, 파괴형태는 주로 transgranular fracture이었다

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Porcelain repair - Influence of different systems and surface treatments on resin bond strength

  • Yoo, Ji-Young;Yoon, Hyung-In;Park, Ji-Man;Park, Eun-Jin
    • The Journal of Advanced Prosthodontics
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    • 제7권5호
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    • pp.343-348
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    • 2015
  • PURPOSE. The purpose of this study was to evaluate the bond strength of composite resin on the fracture surface of metal-ceramic depending on the repair systems and surface roughening methods. MATERIALS AND METHODS. A total of 30 disk specimens were fabricated, 15 of each were made from feldspathic porcelain and nickel-chromium base metal alloy. Each substrate was divided into three groups according to the repair method: a) application of repair system I (Intraoral Repair Kit) with diamond bur roughening (Group DP and DM), b) application of repair system I with airborne-particle abrasion (Group SP and SM), and c) application of repair system II (CoJet Intraoral Repair System, Group CP and CM). All specimens were thermocycled, and the shear bond strength was measured. The data were analyzed using the Kruskal-Wallis analysis and the Mann-Whitney test with a significance level of 0.05. RESULTS. For the porcelain specimens, group SP showed the highest shear bond strength ($25.85{\pm}3.51MPa$) and group DP and CP were not significantly different. In metal specimens, group CM showed superior values of bond strength ($13.81{\pm}3.45MPa$) compared to groups DM or SM. CONCLUSION. Airborne-particle abrasion and application of repair system I can be recommended in the case of a fracture localized to the porcelain. If the fracture extends to metal surface, the repair system II is worthy of consideration.

Fabrication of Two-Layered $Al-B_4C$ Composites by Conventional Hot Pressing Uuder Nitrogen Atmosphere and Their Characterization

  • Bedir Fevzi
    • Journal of Mechanical Science and Technology
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    • 제20권7호
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    • pp.1002-1011
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    • 2006
  • In this study, we describe the conventional hot pressing (CHP) of layered $Al-B_4C$ composites and their characterization. The matrix alloy Al-5 wt.%Cu was prepared from elemental powder mixtures. The metal and B4C powders were mixed to produce either $Al-Cu-10vol.%B_4C$ or $Al-Cu-30vol.%B_4C$ combinations. Then, these powder mixtures were stacked as layers in the hot pressing die to form a two-layered composite. Hot pressing was carried out under nitrogen atmosphere to produce $30\times40\times5mm$ specimens. Microstructural features and age hardening characteristics of composites were determined by specimens cut longitudinally. The flexural strength of both layered composites and their monolithic counterparts were investigated via three point bending tests. In the case of layered specimens of both $10vol.%B_4C$ and $30vol.%B_4C$ containing layers were loaded for three-point test. The results show that a homogeneous distribution of $B_4C$ particles in the matrix alloy which is free of pores, can be obtained by CHP method. The ageing behavior of the composites was found to be influenced by the reinforced materials, i.e. higher hardness values were reached in 8 hrs for the composites than that for the matrix alloy. Flexural strength test showed that two-layered composites exhibited improved damage tolerance depending on layer arrangement. Microstructural investigation of the fracture surfaces of the bending specimens was performed by means of scanning electron microscope (SEM). While layer with lower reinforcement content exhibited large plastic deformation under loading, the other with higher reinforcement content exhibited less plastic deformation.

불연성 무기 단열재를 화재확산 방지구조로 적용한 외단열 마감시스템의 화재성능 (Effect of External Thermal Insulation Composite System with a Non-combustible Calcium Silicate Based Mineral on The Mitigation for Reducing Fast Spread of Flame)

  • 이종찬;박종철;송훈
    • 한국건축시공학회지
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    • 제16권5호
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    • pp.397-403
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    • 2016
  • 건축물의 에너지 절약기준이 강화됨에 따라 단열성능이 우수한 외단열 공법의 적용이 증가 추세에 있으나, 빈번한 화재사고로 외단열 화재확산 방지를 위한 규정이 강화되었다. 따라서, 기존 EPS 외단열 시스템의 단열성능을 확보하면서 화재안전성을 향상하기 위하여 불연성 단열재를 화재확산 방지구조로 적용한 EPS 외단열 시스템의 대형 화재시험을 ISO 13785-2에 의하여 수행하였고, 그 결과, 시간에 따른 시험체의 외형분석에서 EPS 단열재만 사용한 외단열 공법보다 우수한 화재확산 방지효과가 있는 것으로 판단되었고, 온도 및 열류량 측정결과에서도 하단부보다 상단부의 온도 및 열류량이 낮게 측정되어 차열효과가 있는 것으로 판단되었다.