• 제목/요약/키워드: Composite Train Carbody

검색결과 50건 처리시간 0.028초

틸팅차량용 탄소섬유직물/에폭시 복합재의 혼합모우드 층간파괴인성 평가 (Evaluation of Mixed-mode Interlaminar Fracture Toughness of Carbon Fabric/Epoxy Composites for Tilting Train Carbody)

  • 윤성호;허광수;오진오;이상진;정종철;김정석
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.256-259
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    • 2005
  • Mixed-mode interlaminar fracture toughness of carbon fabric/epoxy composites, which are applicable to tilting train carbody, was evaluated through the MMB (Mixed-mode bending) test. Specimens were made of CF3327 plain woven fabric with epoxy and a starter delamination at one end was made by inserting Teflon film with the thickness of 12.5 μ m. Mixed-mode interlaminar fracture test was conducted for 6 types of specimens with the mode II ratio of 20 ,35, 50, 65, 80, 90%. Also crack propagating behaviors and fractured surfaces were examined through an optical travelling scope and a scanning electron microscope, respectively.

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섬유강화 적층 복합재 차체 구조물의 파손평가 연구 (A Study on the Evaluation of the Failure for Carbody Structures made of Laminated Fiber-Reinforced Composite Materials)

  • 신광복;한성호
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.65-72
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    • 2003
  • In order to evaluate the strength of carbody structures of railway rolling stock made of laminated fiber-reinforced composite materials, total laminate approach was introduced. Structural analyses were conducted to check the basic design of the hybrid composite carbody structure of the Korean Tilting Train eXpress(TTX) with the service speed of l80km/h. The mechanical tests were also conducted to obtain strengths of composite laminates. The results shown that all stress components of composite carbody structures were inside of failure envelopes and total laminate approach was recommended to predict the failure of composite carbody structures at the stage of the basic design.

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하이브리드 복합재 차체 구조물의 성형공정에 관한 연구 (A Study on the manufacturing process for Hybrid Composite Carbody Structures)

  • 신광복;조세현;이상진
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.461-466
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    • 2004
  • The hybrid composite carbody structures were considered as the carbody system of Korean Tilting Train eXpress(TTX) to achieve the lightweight design. The TTX carbodies are composed of the carbody shell made of the sandwich composite structure and the undeframe made of the metal structure. The sandwich structures were used to minimize the weight of carbody, and the metal underframe was used to modify the design easily and to keep the strength of underframe by the installation of the electrical equipments. The sandwich carbody structures will be cured in an autoclave. In this paper, the manufacturing processes of the TTX carbody structures were introduced briefly.

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하이브리드 복합재 차체의 접합부 특성 평가 (Evaluation for Joint performance of the Hybrid Composite Carbody Structure)

  • 정종철;조세현;조현주;신광복;윤성호
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.185-188
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    • 2004
  • Regarding some of the components of the Korean Tilting Train eXpress(TTX), the lightweight-vehicle development was mainly focused to this study, and so as using the materials, the existing material, steel or aluminum carbody was changed to the composite carbody with both design and manufacturing methods. Therefore the evaluation of the performance of joint strength between composite and metallic boundary area, especially the under frame and the carbody was required, and the compressive and the bending tests were conducted as the sub-scale specimen. In this evaluation, there was involved the sufficient strengths at the joint area between the underframe and the carbody, and is resulted as the increment of the safety factor through the observation of failure conditions.

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알루미늄 압출재와 샌드위치 복합재 루프를 적용한 초고속 자기부상 열차의 차체 경량화 설계 연구 (A Study on the Weight-Reduction Design of High-Speed Maglev Carbody made of Aluminum Extrusion and Sandwich Composite Roof)

  • 강승구;신광복;박기준;이은규;윤일노
    • 대한기계학회논문집A
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    • 제38권10호
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    • pp.1093-1100
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    • 2014
  • 본 논문의 목적은 알루미늄 압출재와 샌드위치 복합재를 사용한 초고속 자기부상 열차의 하이브리드 차체 경량화 설계를 제안하는 것이다. 샌드위치 복합재는 무게 감소를 위해 2차 부재인 루프에 적용되었다. 용접에 의한 샌드위치 복합재 루프와 알루미늄 압출재 사이드 프레임과 접합시키기 위해 샌드위치 복합재 네 옆면에 가이드 알루미늄 프레임을 갖도록 고안하였다. 가이드 알루미늄 프레임의 체결력은 3점 굽힘 시험을 통해 검증하였으며, 차체의 구조 안전성 및 충돌 안전도는 상용 유한요소해석프로그램을 이용하여 철도안전법에 따라 평가하고 검증하였다. 연구결과, 알루미늄 압출재와 샌드위치 복합재로 이루어진 하이브리드 차체는 알루미늄 압출재로만 이루어진 차체에 비해 무게 절감 효과와 향상된 구조 성능을 얻을 수 있다.

철도차량 차체용 탄소섬유/에폭시 복합재의 환경노화 특성 평가 (Environmental aging characteristics of carbon/epoxy composite for train carbody)

  • 오진오;윤성호;김정석;한성호
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.824-829
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    • 2007
  • Mechanical and thermal analysis properties of carbon fiber/epoxy composite for train carbody were evaluated by varying with environmental factors such as ultraviolet, temperature, and moisture. Accelerated environmental aging tester was utilized for this study. Testing temperature was set to $80^{\circ}C$ and ultraviolet was obtained through xenon-arc lamp. To consider moisture, water sprayed on specimen for 18 minutes every 2 hour. All the specimens were made of CF1263/Epoxy composite. Mechanical properties such as tensile, bending, and shear properties were evaluated through a material testing system. Also, thermal analysis properties such as storage shear modulus, loss shear modulus, and tan ${\delta}$ were measured through dynamic mechanical analyzer. Finally surfaces of the composite exposed to environmental factors were examined using a scanning electron microscope. From experimental results, those properties of CF1263/Epoxy composite were shown to be slightly decreased due to environmental factors.

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가속노화시험을 이용한 틸팅차량 차체 복합재의 노화특성 (Aging Characteristics of Composite Materials in Carbody of Tilting Train using Accelerated Aging Test)

  • 윤성호;김용구;남정표;신광복;구동회
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.333-338
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    • 2003
  • Polymeric composite structures used in ground transportation applications such as the carbody of tilting train may be exposed to a ground environmental conditions during long-term missions. In this study, the degradation of mechanical and physical properties of graphite/epoxy composite and glass fabric/phenol composite under ground environmental conditions was investigated. Accelerated environmental conditions of ultraviolet radiation, temperature, and moisture were considered. Several types of specimens were used to investigate the effects of environmental conditions on mechanical properties of the composites. Also, storage shear modulus, loss shear modulus, and tan 8 were measured as a function of exposure times through a dynamic mechanical analyzer. Finally, composite surfaces exposed to environmental conditions were examined using a scanning electron microscope.

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TTX 하이브리드 차체 개발 방향과 국외 사례 분석 (The Development Plan of TTX Hybrid Carbody Structures and Study on Foreign Cases)

  • 신광복;조세현;이상진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.34-37
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    • 2004
  • Tilting trains could offer a low cost solution as they can be operated on existing track and attain higher speeds (as compared to conventional trains) thanks to a mechanism that tilts the vehicle body of the train when negotiating curves, thus giving it additional superelevation Also, the weight saving of the carbody structures of the tilting train is a significant problem to operate the tilting mechanism without failure and to minimize wear and tear on wheels and rails. Therefore, the TTX will be developed using hybrid design concept to match the challenging demands with respect to cost efficient lightweight design for carbody structures. Hybrid design helps to save production costs and to reduce the weight of carbodies.

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틸팅차량 언더프레임의 구조안전성 평가 (Evaluation for structural safety of TTX under structure)

  • 정종철;이상진;조세현
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.247-250
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    • 2005
  • This study has evaluated the analysis results for the under structure of Korean tilting train(TTX). TTX has many equipments which are attached below the composite carbody. Loads due to equipments on the under structure are very complex and various types as operating condition. So applied loads are considered weight of equipments and acceleration. From the analysis, the structural safety of under structure was assessed.

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