• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.3
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• pp.85-91
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• 2015

The press-fit shaft is an important part used in automobiles, vessels, and trains. This study proposes an optimized design method to reduce damage that may occur in the press-fitted shaft by modifying the shape of the boss step of the press-fitted shaft. To reduce the time and cost of running the optimized design method, an approximate design optimization is applied and an optimized algorithm is generated using a genetic algorithm that is widely used in engineering fields and an approximate model using a response surface method. The planned experiments for the data that are needed to generate the approximate model use a central composite design (CCD) and Latin hypercube sampling (LHS), and the results of the approximate optimization using the above two design of experiments are to be compared.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2001.05a
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• pp.140-145
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• 2001

The purpose of this study is the design of composite shaft which is wound by Filament Winding method. Classical laminated plate theory was used for analyzing the stress, and for structure design. The diameter and thickness of composite shaft were calculated by this theory. The result that if tensile stress was zero, torsion stress was a certain value below 0.4(diameter rate) and torsion strength was the highest value on 45$^{\circ}$(winding angle). In case of 90$^{\circ}$(winding angle), we have to consider the torsional moment when the composites shaft was load.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.11a
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• pp.169-172
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• 2005

A flywheel system is an electromechanical energy storage device that stores energy by rotating a rotor. The rotating part, supported by magnetic bearings, consists of the metallic shaft, composite rims of fiber-reinforced materials, and a hub that connects the rotor to the shaft. The delamination in the fiber wound composite rotor often lowered the performance of the flywheel energy storage system. In this work, an advanced hybrid composite rotor with a split hub was designed to both overcome the delamination problem in composite rim and prevent separation between composite rim and metallic shaft within all range of rotational speed. It was analyzed using a three-dimensional finite clement method. In order to demonstrate the predominant perfom1ance of the hybrid composite rotor with a split hub, a high spin test was performed up to 40,000 rpm. Four radial strains and another four circumferential strains were measured using a wireless telemetry system. These measured strains were in excellent agreement with the FE analysis. Most importantly, the radial strains were reduced using the hybrid composite rotor with a split hub, and all of them were compressive. As a conclusion, a compressive pressure on the inner surface of the proposed flywheel rotor was achieved, and it can lower the radial stresses within the composite rotor, enhancing the performance of the flywheel rotor.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.6
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• pp.103-110
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• 2000

In this study, the angular twist type torque-meter was designed and manufactured with STS 304 and fiber-reinforced composite materials to improve the dynamic properties of the existing torque-meter. From the Experimental and analytical results, it was found that the dynamic characteristics of co-cured bonded torque-meter rotating shaft were better than those of the adhesively and unreinforced torque-meter rotating shaft. For the torque-meter rotating shaft manufactured by co-cured bonded with the glass fiber-epoxy composite and with a stacking sequence of $[$\pm$30$^{\circ}$/STS304]_{2s}$, the natural frequency and the radial spring constant were increased by 64% and 137% compared to those of the unreinforced torque-meter rotating shaft.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.25 no.7
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• pp.510-517
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• 2015

The free vibration and stability analysis of a spinning composite shaft modelled as a thin-walled closed beam is performed for several design parameters, such as ply angle, aspect ratio, and spin speed. The governing equations of spinning shafts based on the Timoshenko beam theory are derived via Hamilton's variational principle. Coriolis acceleration and anisotropy of constituent materials are incorporated in the derivation. The equations of motion are then transformed to the standard form of an eigenvalue problem for free vibration and stability analysis. Analytical results both for uniform circular cylindrical shaft and rectangular cross-section shaft are obtained by using extended Galerkin method, and the results are compared with those from FEM ANSYS analysis for a verification.

• Composites Research
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• v.14 no.2
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• pp.13-21
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• 2001

Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece driveshafts composed of carbon/epoxy and glass/epoxy composites were designed and manufactured for a rear wheel drive automobile satisfying three design specifications, such as static torque transmission capability, torsional buckling and the fundamental natural bending frequency. Single lap adhesive joint was used to join the composite shaft and the aluminum yoke. The torque transmission capability of the adhesively bonded composite shaft was calculated with respect to bonding length and yoke thickness by finite element analysis and compared with the experimental result. Torque transmission capability was based on the Tsai-Wu failure index fur composite shaft and the failure model which incorporated the nonlinear mechanical behavior of aluminum yoke and epoxy adhesive. From the experiments and the finite element analyses, it was found that the static torque transmission capability of the composite driveshaft was highest at the critical yoke thickness, and saturated beyond the critical length. Also, it was found that the one-piece composite driveshaft had 40% weight saving effect compared with a conventional two-piece steel driveshaft.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2003.10a
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• pp.183-186
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• 2003

Long shafts for power transmission should transmit torsional load with vibrational stability. Hybrid shafts made of unidirectional fiber-reinforced composite and metal have high fundamental bending natural frequency as well as high torque transmission capability. However, thermal residual stresses due to the coefficient difference of thermal expansion of the composite and metal are developed so that the high residual stresses decrease fatigue resistance of the hybrid shafts, especially at low operating temperatures. In this work, axial compressive preload was given to the shaft in order to change the residual stresses. Static and fatigue torsional tests were performed and correlated with stress analyses with respect to the preload and service temperature.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.44 no.6
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• pp.484-491
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• 2016

The purpose of this development is weight reduction of hollow type steel torque bar by changing the material from steel to composite. Structure analysis is executed by the finite element model generated by the structural load condition and geometric structure requirement. According to this analysis result, optimized ply sequence and wall thickness are defined. To simulate analysis result, torsion test for composite torque bar was performed. Throughout the test result, the stiffness and strength requirement of composite torque bar was verified.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.11a
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• pp.1083-1088
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• 2004

This paper deals with the vibration and stability of a circular cylindrical shaft, modeled as a tapered thin-walled composite beam and spinning with constant angular speed about its longitudinal axis, and subjected to an axial compressive force. Hamilton's principle and the assumed mode method are employed to derive the governing equations of motion. The resulting eigenvalue problem is analyzed, and the stability boundaries are presented for selected taper ratios and axial compressive force combinations. Taking into account the directionality property of fiber reinforced composite materials, it is shown that for a shaft featuring flapwise-chordwise-bending coupling, a dramatic enhancement of both the vibration and stability behavior can be reached. It is found that by the structural tailoring and tapering, bending natural frequencies, stiffness and stability region can be significantly increased over those of uniform shafts made of the same material. In addition, the particular case of a classical beam with internal damping effect is also included.

• Composites Research
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• v.20 no.1
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• pp.1-7
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• 2007

This study presents a methodology for optimization of static characteristics of golf club shafts. Stacking sequence for the optimal composite shaft performance is searched. A new objective function is defined for the simultaneous optimization of flexural and torsional stiffnesses. Classical lamination theory is used for the static analysis. As the optimization tool, genetic algorithm is applied with the stacking sequence as design. variables. With the optimal stacking sequence, dynamic characteristics of the shaft is also studied.