• Title/Summary/Keyword: Composite Materials Blade

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A Structural Design and Manufacture of Paddle type Small-scaled Composite Blade for Hingeless Rotor System of Helicopter (헬리콥터 힌지없는 로터 시스템용 패들형 축소 복합재료 블레이드 구조 설계 및 제작)

  • Kim, Deog-Kwan;Hong, Dan-Bi;Lee, Myung-Kyu;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.220-223
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    • 2002
  • This paper introduces the development procedure of paddle type small-scaled composite rotor blade for helicopter hingeless rotor system. Paddle type composite blade design was done by using CORDAS program developed by KARI and dynamic analysis for hingeless hub with blade is done by using FLIGHTLAB which is commercial software for helicopter comprehensive analysis. The procedure to manufacture complicated shape of paddle type blade tip was developed and composite blades were manufactured after establishing the effective curing method. Through this research, the development technology of composite rotor blade with complex aerodynamic shape were accumulated and these will be applied to the related research field, for example, full size composite blade development, etc.

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Development of Mach Small-scaled Composite Blade for Helicopter Articulated Rotor System (헬리콥터 관절형 로터 시스템용 마하 축소 복합재료 블레이드 개발)

  • Kim, Deog-Kwan;Song, Keun-Woong;Kim, Joune-Ho;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.57-60
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    • 2003
  • This Paper contains the development procedure of Mach small-scaled composite rotor blade for helicopter articulated rotor system. This mach small-scaled composite blade design is conducted by using CORDAS program developed by KARI. The Dynamic analysis for an articulated rotor system with this blade is conducted by using FLIGHTLAB which is commercial software for helicopter analysis. Also the optimizing procedure of iterative design was described. The designed composite blades were manufactured after establishing the effective curing method. For small-scaled rotor test, strain gauges were embedded in composite blade spar to obtain bending & torsion strain value. To verify sectional properties of a blade, the bench test is accomplished. After comparing a designed data and tested data, Dynamic Calculation was repeated using tested data. Through this research, experiences of mach small-scaled composite blade development were accumulated and will be applied to the related research field.

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Vibration suppression of rotating blade with piezocomposite materials (Piezocomposite 재료를 사용한 회전하는 블레이드의 진동억제)

  • Choi Seung-Chan;Kim Ji-Hwan
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.282-285
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    • 2004
  • The main purpose of this study is the vibration suppression of rotating composite blade containing distributed piezoelectric sensors and actuators. The blade is modeled by thin-walled, single cell composite beam including the warping function, centrifugal force, Coriolis acceleration and piezoelectric effect. Further, the numerical study is performed m ing finite element method. The vibration of composite rotor is suppressed by piezocomposite actuators and PVDF sensors that are embedded between composite layers. A velocity feedback control algorithm coupling the direct and converse piezoelectric effect is used to actively control the' dynamic response of an integrated structure through a closed control loop. Responses of the rotating blade are investigated. Newmark time integration method is used to calculate the time response of the model. In the numerical simulation, the effect of parameters such as rotating speed, fiber orientation of the blade and size of actuators are studied in detail.

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A Design and Manufacture of the Composite Blade for the Hingeless Rotor System of Unmanned Helicopter (무인헬기용 힌지없는 로터시스템의 복합재료 블레이드 설계 및 제작)

  • Sim, Joung-Wook;Kee, Young-Jung;Kim, Deog-Kwan;Kim, Seung-Bum;Byun, Seong-Woo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.213-216
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    • 2005
  • This paper describes the design, analysis and manufacture procedure of the composite blade for hingeless rotor system of unmanned helicopters. Helicopter rotor system is the key structural unit that produces thrust and control forces for intended flight conditions. In this work, a hingeless rotor system is adopted, and base on the design requirements for rotor system, composite blade section design and calculation of material properties were performed. In order to avoid the unstable state such as resonance, vibration characteristics of rotor system were analyzed. Finally, this paper describes simply the forming and manufacture of composite blade.

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Design Development Test for Composite Wind Turbine Blade (풍력발전기용 복합재 윈드터빈 블레이드의 설계 개발 시험)

  • Lee Chung-Hun;Jung Sung-Hoon;Park Ji-Sang;Kim Tae-Wook
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.22-25
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    • 2004
  • This paper describes method and procedure for DDT (Design Development Test) of composite wind turbine blade composites. The test type of DDT is bending test, such as cantilever beam, based on the rated wind speed of wind power generation system. DDT was carried out in order to compare with the result of FEM analysis, characterize structural stability, verify manufacturing process and review test method of full scale blade.

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Structural Analysis and Test of Composite Wind Turbine Blade (풍력발전기용 복합재 윈드터빈 블레이드의 구조해석 및 실험)

  • Jung Sung-Hoon;Park Ji-Sang;Kim Tae-Wook
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.121-124
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    • 2004
  • The purpose of this study is to define the optimized layer pattern of composite wind turbine blade by using a commercial FEM program and to perform the fatigue test of T-Bolt. FEM analysis is done by using a PATRAN and ABAQUS to get a information about stress distribution ,critical deformation shape and get a critical load factor in local buckling analysis. As a result of the linear and nonlinear structural analysis, layer pattern of blade was optimized. T-Bolt is a connecting part of wind turbine blade and rotor hub, therefore T-bolt is cirtical part of wind turbine blade. T-bolt fatigue test is conducted to get a information of life cycle of T-bolt. The test is done by using a hydraulic actuator system

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Bend-Twist Coupling Behavior of 10 MW Composite Wind Blade (10 MW급 복합재 풍력 블레이드의 굽힘-비틀림 커플링 거동 연구)

  • Kim, Soo-Hyun;Shin, Hyungki;Bang, Hyung-Joon
    • Composites Research
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    • v.29 no.6
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    • pp.369-374
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    • 2016
  • In this study, a structural optimal design of 10 MW composite blade was performed using bend-twist coupled(BTC) design concept. Bend-twist coupling of blade means the coupling behavior between the bending and torsional deflections due to the composite lamina with fiber angle biased from the blade longitudinal axis. This can potentially improve the overall performance of composite blade and reduce the dynamic loading. Parametric studies on layup angle, thickness and area of off-axis carbon UD were conducted to find the optimum coupling effect with weight reduction. Comparing the results of fatigue load analysis between conventional model and BTC applied model, the damage equivalent load(DEL) of blade root area were decreased about 3% in BTC model. To verify the BTC effect experimentally, a 1:29 scaled model was fabricated and the torsion at the tip under deflection behavior of blade stiffener model was measured by static load test.

Stress Analysis and Sizing for a Glass/Epoxy Composite Wind Turbine Blade (풍력발전기용 대형 복합재 블레이드에 대한 구조 해석 및 사이징에 관한 연구)

  • 이충훈;박진무;홍순곤;박지상;김태욱
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.5-9
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    • 2002
  • This paper presents a method and procedure for stress analysis and sizing in development of structures of a large composite wind turbine blade. Structural requirement of IEC standard was reviewed to set up appropriate analysis method and procedure. Several structural layouts were examined in a viewpoint of a large scale wind turbine blade. For the critical load cases, stress analysis were performed using finite element method. Stacking sequence and thickness of a laminate for each part and location were determined considering stress levels and producibility. Nonlinear geometric analysis was performed to check stability problem due to local buckling of a skin structures.

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A Study on Structural Design and Test of 500W Class Micro Scale Composite Wind Turbine Blade (초소형 풍력터빈 복합재 블레이드 구조 설계에 관한 연구)

  • Gong, Chang-Deok;Kim, Ju-Il
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.190-193
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    • 2005
  • The purpose of the present study is to design a 500W-class micro scale composite wind turbine blade. The blade airfoil of FFA-W3-211 was selected to meet Korean weather condition. The skin-spar-f Dam sandwich type structure was adopted for improving buckling and vibration damping characteristics. The design loads were determined at wind speed of 25m/s. and the structural analysis was performed to confirm safety and stability from strength. buckling and natural frequency using the finite element code. NISA II [6]. The prototype was manufactured using the hand-lay up method and it was experimently tested using the sand bag loading method. In order to evaluate the design results. it was compared with experimental results. According to comparison results. the estimated results such as compressible stress. max tip deflection natural frequency and buckling load factor were well agreed with the experimental results.

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Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline (GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가)

  • Jang, Yun Jung;Kang, Ki Weon
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.