• Title/Summary/Keyword: Composite Actuator

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Experimental Study and Process Optimization for Vibration-assisted Dry Micro-WEDM (진동을 이용한 건식 마이크로-WEDM 에 대한 실험적 연구 및 프로세스 최적화)

  • Hoang, Kien Trung;Yang, Seung-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.3
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    • pp.215-222
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    • 2014
  • This paper presents an experimental study of a vibration-assisted dry micro-wire electrical discharge machining (${\mu}$-WEDM) utilized in high precision and micro-manufacturing area. The assisted vibration was applied to the workpiece using a piezoelectric actuator, and high pressure air was injected directly into the machining gap through a nozzle. Investigation experiments were performed to estimate the importance of input parameters and it was observed from experiment results that the width (kerf) of the cutting slot and the machining time were significantly affected by the air injection pressure and input energy. Moreover, it was also observed that there exists an optimal relationship between the machining time and input parameters including the air pressure and vibration frequency and amplitude. Central composite design based experiments were also carried out, and empirical models of the machining time and cutting slot kerf have been developed using the response surface methodology to analyze and optimize the process.

Recent Research Trend in Nanocomposite Hydrogel Actuators (나노복합 하이드로겔 액추에이터의 연구동향)

  • Chung, Taehun;Han, Im Kyung;Kim, Youn Soo
    • Prospectives of Industrial Chemistry
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    • v.23 no.2
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    • pp.40-50
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    • 2020
  • 소프트 로봇의 수요와 관심이 증가함에 따라 생체 모방형 액추에이터 연구가 큰 관심을 받고 있다. 액추에이터란 외부 에너지를 기계적인 동작으로 변환하는 장치이며, 재료 자체가 유연하여 부드러운 움직임을 재현할 수 있는 소프트 액추에이터의 연구가 활발히 진행되고 있다. 고분자 연성 재료 중에 하나인 하이드로겔은 90% 이상이 물로 구성되어 있기 때문에 생체 친화적이면서 동시에 환경 친화적인 재료이며 이를 기반으로 한 액추에이터 연구가 새로이 각광받고 있다. 최근에는 하이드로겔 액추에이터의 성능 향상을 위해 나노재료를 하이드로겔에 첨가하는 연구가 진행되고 있으며, 나노재료가 갖는 고유의 특성을 활용함으로써 하이드로겔 액추에이터의 자극 감응성 향상, 변형 방향의 제어, 높은 변형 효율 그리고 기계적 물성 증가가 보고되고 있다. 이는 헬스케어를 위한 웨어러블 장치, 재활을 목적으로 한 인공 근육 등에 적용이 가능하다. 본 기고문에서는 자극 감응성 고분자와 나노재료를 이용한 하이드로겔 액추에이터 연구에 대해 자극(전기장, 빛, 열, 자기장)의 종류에 따라 분류하여 소개하고, 합성 전략 및 구동 원리에 대해 간략하게 설명하고자 한다.

Active and Passive Suppression of Composite Panel Flutter Using Piezoceramics with Shunt Circuits (션트회로에 연결된 압전세라믹을 이용한 복합재료 패널 플리터의 능동 및 수동 제어)

  • 문성환;김승조
    • Composites Research
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    • v.13 no.5
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    • pp.50-59
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    • 2000
  • In this paper, two methods to suppress flutter of the composite panel are examined. First, in the active control method, a controller based on the linear optimal control theory is designed and control input voltage is applied on the actuators and a PZT is used as actuator. Second, a new technique, passive suppression scheme, is suggested for suppression of the nonlinear panel flutter. In the passive suppression scheme, a shunt circuit which consists of inductor-resistor is used to increase damping of the system and as a result the flutter can be attenuated. A passive damping technology, which is believed to be more robust suppression system in practical operation, requires very little or no electrical power and additional apparatuses such as sensor system and controller are not needed. To achieve the great actuating force/damping effect, the optimal shape and location of the actuators are determined by using genetic algorithms. The governing equations are derived by using extended Hamilton's principle. They are based on the nonlinear von Karman strain-displacement relationship for the panel structure and quasi-steady first-order piston theory for the supersonic airflow. The discretized finite element equations are obtained by using 4-node conforming plate element. A modal reduction is performed to the finite element equations in order to suppress the panel flutter effectively and nonlinear-coupled modal equations are obtained. Numerical suppression results, which are based on the reduced nonlinear modal equations, are presented in time domain by using Newmark nonlinear time integration method.

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A Design of Greenhouse Control Algorithm with the Multiple-Phase Processing Scheme (다중 위상 처리구조를 갖는 온실 복합환경제어 알고리즘 설계)

  • Daewook Bang
    • Journal of Service Research and Studies
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    • v.11 no.2
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    • pp.118-130
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    • 2021
  • This study designs and validates a greenhouse complex environmental control algorithm with a multi-phase processing scheme that can combine and control actuators according to the degree of change in the greenhouse environment. The composite environmental control system is a system in which the complex environmental controller analyzes the information detected by sensors and operates appropriately actuators to maintain the crop growth environment. A composite environmental controller directs control devices driving actuators through a composite environmental control algorithm, which calculates the values necessary for the operation of the control devices. Most existing algorithms carry out control procedures on a single phase by iteration cycle, which can cause abnormal changes in the greenhouse environment due to errors in output. The proposed algorithm distributes control procedures over multiple phases: environmental control, environmental control, and device operation, and every iteration cycle, detects environmental changes in the environmental control phase first, and then combines control devices that can control the environment in the environmental control phase, and finally, performs the controls to derive the actuators in the device operation phase. The proposed algorithm is designed based on the analysis of the relationship between greenhouse environmental elements and control devices deriving actuators. According to verification analysis, the multi-phase processing scheme provides room to modify or supplement the setting value and enables the control devices to reflect changes in the associated environmental components.

Unified solutions for piezoelectric bilayer cantilevers and solution modifications

  • Wang, Xianfeng;Shi, Zhifei
    • Smart Structures and Systems
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    • v.16 no.5
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    • pp.759-780
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    • 2015
  • Based on the theory of piezoelasticity, the static performance of a piezoelectric bilayer cantilever fully covered with electrodes on the upper and lower surfaces is studied. Three models are considered, i.e., the sensor model, the driving displacement model and the blocking force model. By establishing suitable boundary conditions and proposing an appropriate Airy stress function, the exact solutions for piezoelectric bilayer cantilevers are obtained, and the effect of ambient thermal excitation is taken into account. Since the layer thicknesses and material parameters are distinguished in different layers, this paper gives unified solutions for composite piezoelectric bilayer cantilevers including piezoelectric bimorph and piezoelectric heterogeneous bimorph, etc. For some special cases, the simplifications of the present results are compared with other solutions given by other researches based on one-dimensional constitutive equations, and some amendments have been found. The present investigation shows: (1) for a PZT-4 piezoelectric bimorph, the amendments of tip deflections induced by an end shear force, an end moment or an external voltage are about 19.59%, 23.72% and 7.21%, respectively; (2) for a PZT-4-Al piezoelectric heterogeneous bimorph with constant layer thicknesses, the amendments of tip deflections induced by an end shear force, an end moment or an external voltage are 9.85%, 11.78% and 4.07%, respectively, and the amendments of the electrode charges induced by an end shear force or an end moment are both 1.04%; (3) for a PZT-4-Al piezoelectric heterogeneous bimorph with different layer thicknesses, the maximum amendment of tip deflection approaches 23.72%, and the maximum amendment of electrode charge approaches 31.09%. The present solutions can be used to optimize bilayer devices, and the Airy stress function can be used to study other piezoelectric cantilevers including multi-layered piezoelectric cantilevers under corresponding loads.

Effect of Electric Field Concentration by Electrode Patterning on the Incipient Piezoelectric Strain Properties of Lead-Free Piezoceramics

  • Kang, Woo-Seok;Hong, Chang-Hyo;Lee, Young-Jin;Choi, Gangho;Shin, Dong-Jin;Lim, Dong-Hwan;Jeong, Soon-Jong;Jo, Wook
    • Journal of the Korean Ceramic Society
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    • v.56 no.6
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    • pp.549-557
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    • 2019
  • More than two decades of world-wide research efforts have resulted in several classes of potentially important materials. Among them are incipient piezoelectrics, which are especially useful for actuator applications. However, relatively large electric fields are required for activating the large incipient electromechanical strains. So far, many attempts have been made to reduce the required electric field by intentionally inhomogenizing the electric field distribution in the microstructure through core-shell and composite approaches. Here, we show that electric field concentration can be realized simply by adjusting electrode patterns. We have investigated the effect of electrode patterning on the incipient electromechanical strain properties of an exemplarily chosen lead-free relaxor system, revealing that electrode patterning does have a significant role on the strain properties of the given lead-free relaxor system. We believe that this approach would make a new strategy for ones to consider bringing the functional properties of electroceramics beyond their conventional limit.

A Brief Review of Enhancing Incipient Piezostrains: Approach by Ceramic/Ceramic Composites (비스무스계 무연 압전세라믹스의 저전계 변형특성 향상을 위한 세라믹/세라믹 복합소재 기술)

  • Han, Hyoung-Su;Duong, Trang An;Ahn, Chang Won;Jo, Wook;Lee, Jae-Shin
    • Ceramist
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    • v.23 no.1
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    • pp.89-100
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    • 2020
  • Abnormally large electromechanical strain properties have been reported in bismuth-based piezoelectric ceramics, which cast a promise for replacing the market-dominating PZT-based piezoelectric ceramics in actuator applications. In spite of these large strains in bismuth-based piezoelectric ceramics, there still remains a critical issue for its safe transfer to practical applications, representatively, a relatively high operating field required to obtain the large strain properties. To overcome the challenge, much attention has been paid to so-called 0-3(or 3-0) type ceramic/ceramic composite approach to better tailoring the strain properties of bismuth-based piezoelectric ceramics. The approach turns out to be highly effective, leading to a drastic decrease in the operating electric field for these materials. Besides, both extensive and intensive search for the related mechanism revealed that the reduction in the operating electric field is largely due to the contribution from polarization coupling or strain coupling model between two different ceramics. This article reviews the status of the art in the development of novel ceramic/ceramic composites to make large incipient piezostrains in bismuth-based lead-free piezoelectric ceramics practical.

Damping and vibration response of viscoelastic smart sandwich plate reinforced with non-uniform Graphene platelet with magnetorheological fluid core

  • Eyvazian, Arameh;Hamouda, Abdel Magid;Tarlochan, Faris;Mohsenizadeh, Saeid;Dastjerdi, Ali Ahmadi
    • Steel and Composite Structures
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    • v.33 no.6
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    • pp.891-906
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    • 2019
  • This study considers the instability behavior of sandwich plates considering magnetorheological (MR) fluid core and piezoelectric reinforced facesheets. As facesheets at the top and bottom of structure have piezoelectric properties they are subjected to 3D electric field therefore they can be used as actuator and sensor, respectively and in order to control the vibration responses and loss factor of the structure a proportional-derivative (PD) controller is applied. Furthermore, Halpin-Tsai model is used to determine the material properties of facesheets which are reinforced by graphene platelets (GPLs). Moreover, because the core has magnetic property, it is exposed to magnetic field. In addition, Kelvin-Voigt theory is applied to calculate the structural damping of the piezoelectric layers. In order to consider environmental forces applied to structure, the visco-Pasternak model is assumed. In order to consider the mechanical behavior of structure, sinusoidal shear deformation theory (SSDT) is assumed and Hamilton's principle according to piezoelasticity theory is employed to calculate motion equations and these equations are solved based on differential cubature method (DCM) to obtain the vibration and modal loss factor of the structure subsequently. The effect of different factors such as GPLs distribution, dimensions of structure, electro-magnetic field, damping of structure, viscoelastic environment and boundary conditions of the structure on the vibration and loss factor of the system are considered. In order to indicate the accuracy of the obtained results, the results are validated with other published work. It is concluded from results that exposing magnetic field to the MR fluid core has positive effect on the behavior of the system.

Matching Design of a Tension Controller with Pendulum Dancer in Roll-to-Roll Systems (고속 롤투롤 시스템의 펜듈럼 덴서를 사용한 장력계어기 매칭 설계)

  • Kang, Hyun-Kyoo;Shin, Kee-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.6
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    • pp.81-89
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    • 2009
  • Dancer systems are typical equipment for attenuation of tension disturbances. Lately, demands for high speed roll-to-roll machines are rising but it is prior to attenuate the tension variation on the web entering into the printing zone to achieve the speed increment. Maintaining a constant tension before the first printing cylinder is the key of high speed, high quality printing. Dancer has been researched in two ways, whether it is controlled or not. The first one is active dancer and the other one is passive dancer. In the active dancer, a position of idle roll of dancer is measured and the roll is moved by external hydraulic cylinder to control tension disturbances. While the passive one composed with spring, damper and idle roll has no external actuator to position the idle roll. The tension disturbance causes movement of dancer roll and the displacement of the roll regulates the tension variation. On the other hand a composite type of dancer is applied for roll-to-roll printing machines. It has same apparatus as passive dancer. The displacement of roll is measured and front(or rear) driven roller is controlled to position the roll. In this paper, it is presented an analysis of pendulum dancer including position feedback PI control and logic for PI gain tuning in roll-to-roll machines. Pole-zero map and root locus with varying system parameters gives a design method for control of the dancer.

Design and Analysis of IPMC Actuator-driven ZNMF Pump for Air Flow Control of MAV's Wing (IPMC 작동기로 구동되는 초소형 비행체 날개의 공기흐름 조절용 ZNMF(zero-net-mass-flux) 펌프의 예비설계 및 해석)

  • Lee, Sang-Gi;Kim, Gwang-Jin;Park, Hun-Cheol
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.3
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    • pp.22-30
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    • 2006
  • In this paper, a systematic design method on an IPMC(ionic polymer-metal composite)-driven ZNMF(zero-net-mass-flux) pump is introduced for the flow control of an MAV's (micro air vehicle) wing. Since the IPMC is able to generate a large deformation under a low input voltage along with its ability to operate in air, and is easier to be manufactured in a small size, it is considered to be an ideal material of the actuating diaphragm. Through the numerical methods, an optimal shape of the IPMC diaphragm was found for maximizing the stroke volume. Based on the optimal IPMC diaphragm, a proto-type ZNMF pump with a slot, was designed. By using the flight speed of the MAV considered in this work, the driving frequencies(~ 40 Hz) of IPMC diaphragm, and the flow velocity through the pump's slot, the calculated non-dimensional frequency and the momentum coefficient ensure the feasibility of the designed ZNMF pump as a flow control device.