• 제목/요약/키워드: Compacted graphite iron

검색결과 18건 처리시간 0.029초

873~1,273 K에서 열화된 강화흑연강(Compacted Graphite Iron, CGI)의 초음파특성 (Ultrasonic Characteristics of Degraded Compacted Graphite Iron from 873 to 1,273 K)

  • 이수철;남기우
    • 동력기계공학회지
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    • 제17권4호
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    • pp.72-78
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    • 2013
  • Compacted graphite iron 340 was carried out the heat treatment from 873 to 1,273 K. Compacted graphite iron 340 was evaluated relationship between the sound velocity, the attenuation coefficient and the tensile strength. The obtained results are as following. The signal strength of C scan images were weak according to increasing of heat treatment temperature and time. The amplitude of A scan and B scan was also low. This can be cause that the graphite was grown into the type of vermicular, and the many of grain boundary with ultrasound scattering were increase. The sound velocity was depend upon the heat treatment temperature and time, the attenuation coefficient had nothing to do with the temperature and time. The higher the heat treatment temperature, the tensile strength and the sound velocity were decreased. However, the tensile strength was proportional to the sound velocity. The higher tensile strength, the faster the sound velocity.

CV흑연주철의 용해현상에 관한 연구 (Melting Phenomena of Compacted Vermicular Graphite Cast Iron)

  • 이희춘;임창희;나형용
    • 한국주조공학회지
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    • 제7권3호
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    • pp.184-191
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    • 1987
  • In this study the principles of melting phenomena of compacted vermicular graphite cast iron are discussed by considering the effects of the variation of phosphorus content and heating rate on the quenched microstructure of the specimens. In compacted vermicular graphite cast iron containing little phosphorus, the melting phenomena are found initially at the outer region of austenite shell and subsequently progressed with the diffusion of carbon through the austenite shell without regard to heating rate. But as the phosphorus content was increased over than 0.12wt.%, the melting phenomena initiated at the boundary of eutectic shell and progressed along the contact area between the melt and graphite tips at higher heating rate. At lower heating rate, the melt of steadite dissolved at the lower temperature than that of eutectic was moved toward the graphite through the austenite grain-boundary and promoted melting of graphite and matrix.

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Levitation법에 의한 고순도 Fe-C-Si 합금중의 흑연결정의 핵생성 및 성장 (Nucleation and Growth of Graphite Crystal of Levitation Melted High Purity Fe-C-Si Alloys)

  • 김영직;서수정
    • 한국주조공학회지
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    • 제11권3호
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    • pp.236-244
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    • 1991
  • This paper describes a study of the nucleation and growth of graphite crystal of levitation melted high purity Fe-C-Si alloys with emphasis on hypereutectic composition. Spherulitic graphite was observed to form at high purity alloy and converted to compacted by changing the starting iron from ultra-pure zone refined iron to 99.95 pct electrolitic iron. Residual C-C clusters might be acting as an effective nucleation site for graphite, and sulphur was the element to prevent graphite from nucleating. The graphite morphology changed from compacted to spherulitic as the sulphur content decreased.

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CGI를 이용한 대형 디젤엔진의 구조해석 (Structural Analysis on the Heavy Duty Diesel Engine with Compacted Graphite Iron)

  • 이재옥;이영신;이현승;김재훈;전준탁;김철구
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.602-607
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    • 2007
  • The heavy duty diesel engine must have a large output for maintaining excellent mobility. The compacted graphite iron (CGI) is a material currently under study for the engine demanded for high torque, durability, stiffness and fatigue. In this study, three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis by using property of CGI. The FE model of the heavy duty diesel engine section consisting with four half cylinder was selected. The heavy duty diesel engine section include cylinder block, cylinder head, liner, bearing cap, bearing and bolt. The loading conditions of engine are pre-fit load, assembly force and gas force.

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C/V 흑연주철의 미세조직에 미치는 Cu 첨가의 영향 (Effects on Copper Addition on the Microstructure of Compacted Vermicular Graphite Cast Iron)

  • 박흥일;김명호
    • 한국주조공학회지
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    • 제6권4호
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    • pp.277-283
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    • 1986
  • The effects of copper as an alloying element on the microstructure of Compacted Vermicular graphite cast iron which was treated with Mg-REM spheroidizer have been studied. With the increase of copper content up to 2.0wt.%, the following results were obtained; First, the ratio of residual magnesium content in the as-cast iron has been found to be increased, possibly due to the decrease of sulfur content in the melt. Thus, the morphology of graphite in the as-cast iron has been found to be more nodular type. Second, the proportion of pearlite in the matrix has been found to he increased, however the matrix being with free carbide precipitates in the copper range of 1.2wt.% to 2.0wt.%. Third, the tensile strength of the as-cast iron in the temperature up to $400^{\circ}C$ was increased.

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873~1173 K에서 열처리된 강화흑연강(Compacted Graphite Iron, CGI)의 음향방출 특성 (Acoustic Emission of Heat Treated Compacted Graphite Iron under 873~1173 K)

  • 남기우;안병건;이수철
    • 비파괴검사학회지
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    • 제33권5호
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    • pp.415-421
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    • 2013
  • CGI는 주철보다 큰 강도 또는 작은 무게가 요구되는 응용에서 인기를 얻고 있다. 최근, 강화흑연강은 디젤 엔진 블록, 터보 하우징 및 배기 매니폴드에 사용된다. 이 논문은 873~1173 K에서 1~24 시간 동안 열화된 CGI340의 기계적 성질의 변화에 따른 음향방출 특성을 평가하였다. 연필심 파괴시험 결과에서, 탁월주파수 및 모재의 속도는 각각 97 kHz와 5,490 m/s이었다. 인장시험에서 모재는 상대적으로 높은 탁월주파수를 얻었다. 그러나 열처리된 재료, 열처리 시간이 길고, 열처리 온도가 높을수록, 낮은 주파수의 영역에서 얻어졌다. 이러한 현상은 장기간의 사용에 의해 나타난다.

873~1273 K에서 열화된 강화흑연강의 기계적 특성 연구 (The Study of Mechanical Properties of Degraded Compacted Graphite Iron(CGI) Under 873~1273 K)

  • 남기우;이수철
    • 비파괴검사학회지
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    • 제33권2호
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    • pp.173-180
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    • 2013
  • 벌레 모양 흑연철로 알려진 강화흑연강(CGI)은 주철보다 더 강하고 더 가벼운 것이 요구되는 응용제품에서 인기를 얻고 있는 금속이다. 최근 강화흑연강 디젤엔진 블록에 사용되고 있다. 본 연구에서는 디젤엔진의 배기 매니폴드에 사용되는 것을 고려하여, 873~1273 K에서 1~96 시간 열처리를 실시하여 CGI340의 기계적 특성을 평가하였다. 열처리를 실시한 시험편의 인장강도는 모재에 비하여 전체적으로 낮은 인장강도를 나타내었다. 열처리 시간이 증가할수록 인장강도가 감소하였으며, 열처리 온도가 높고 시간이 길어질수록 더 많이 감소하였다. 초음파 피로시험에 의한 피로한도는 모재는 약 130 MPa, 1173 K(96 hrs) 시험편은 약 100 MPa을 나타내었다. 경도는 열처리 시간이 증가할수록 감소하였으며, 열처리 온도가 높을수록 경도의 분포가 낮아졌다. 그리고 CGI340에 분포하는 구상흑연의 평균경도는 120 Hv, 벌레 모양 흑연의 평균경도는 114 Hv로 기지조직인 페라이트보다 낮은 경도를 나타내었다. 열처리 온도 및 시간에 따라서 구상흑연 및 벌레 모양 흑연에 대한 변화는 일정하지 않지만, 열처리 시간이 길어짐에 따라 기지조직의 결정립이 커지는 것을 확인하였다.

CV 흑연주철의 기계적 성질에 미치는 경질의 제2상의 영향 (The Effect of Harder Second Phase on Mechanical Properties of Compacted/Vermicular Graphite Cast Iron)

  • 박윤우
    • 한국주조공학회지
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    • 제19권1호
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    • pp.84-90
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    • 1999
  • In this study, CV cast iron was reverse transformed to produce harder second phase surrounding graphite nodules, and then the microstructure and related mechanical properties of the reverse transformed CV cast iron were investigated by using optical microscopy and by carrying out hardness, tension and impact test. The formation of hard second phase surrounding graphite nodules increased the hardness in CV cast iron. The marked increase in hardness was resulted from the formation of martensite surrounding graphite nodule. It is expected from these results that the formation of martensite surrounding graphite nodule would improve the wear resistance of CV cast iron. The formation of both martensite and pearlite surrounding graphite nodule improved the tensile properties. Impact properties were decreased with increasing the volume fraction of hard second phase. However, the reduced impact properties could be recovered through phase transformation of martensite into pearlite and sorbite by tempering.

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High Toughness Silicon Nitride Material in Machining of Compacted Graphite Iron

  • Park, Kwon-Hee;Lee, Kern-Woo;Lee, Joo-Wan;Sharon, Moshe
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.861-862
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    • 2006
  • The suitable tools for CGI material has not been developed yet because of high hardness, high toughness and very low machininability compared to the grey cast iron. And the tool life has been decreased as the contents of Ti in CGI material. From this research, we were able to do the high speed machining by using high toughness silicon nitride ceramic tools. The silicon nitride ceramic tool grade was specially designed and prepared with microstructure of elongated grains with higher aspect ratio (c/a) than conventional one.

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